Housing, construction; S_M_D

For technicians!

 

This chapter handles components of the housing and mechanical construction of the scanners Pannoramic SCAN, Pannoramic MIDI and Pannoramic DESK (S_M_D). Because the optics and electronics components of the scanners are very similar and often identical, these scanners are described together and differences are named explicitly.

 

·      All the components are explained in the part of the SCAN, in the descriptions of the MIDI and the DESK only scanner specific solutions are discussed.

 

 

·        For safety regulations regarding human health and scanner functionality please refer to:  Precautions

 

            Contents

 

 Housing of SCAN.. Hiba! A könyvjelzõ nem létezik.

Construction of SCAN.. Hiba! A könyvjelzõ nem létezik.

Move the SCAN

Shipping the scanner

Housing of MIDI Hiba! A könyvjelzõ nem létezik.

Construction of MIDI Hiba! A könyvjelzõ nem létezik.

Housing of DESK.. Hiba! A könyvjelzõ nem létezik.

Construction of DESK.. Hiba! A könyvjelzõ nem létezik.

 

 

                                                                                          

 

 

 

 

                      Housing

Stack rail spacer Hiba! A könyvjelzõ nem létezik.

Camera protector Hiba! A könyvjelzõ nem létezik.

Side wall Hiba! A könyvjelzõ nem létezik.

Cover fixing. Hiba! A könyvjelzõ nem létezik.

Shipping bolt Hiba! A könyvjelzõ nem létezik.

Stack covers. Hiba! A könyvjelzõ nem létezik.

Move the SCAN

Shipping the SCAN

 

The housing of the Pannoramic SCAN scanner consists of:

·    The base plate (with 4 rubber feet, 4 handles for transport, 4 cover fixings to fix the upper housing and 1 cover fixing to fix the magazine unit cover)

·    The side wall (its position can be adjusted in relation to the upper housing)

·    The upper housing with the mounting of the camera protector

·    The camera protector

·    The magazine unit cover with slide loader cover (these can not be separated)

·    The back wall (not shown) is mounted with 3 washers and 3 bolts to the base plate

·    The input stack cover and the output stack cover (not shown)

 

 

 

 

 

 

                   Stack rail spacer

Its task is to join the stack rails, fixing their positions in relation to each other and improves the stability of the magazine loading process.

 

Important

The stability of the stack rail spacer is not designed for any movements of the scanner; it is not a handle!

 

      Move the SCAN

 

 

                   Slide dimensions

 

Allowed slide dimensions are

 

Length:          75.00 to 76.00mm

Width:            25.00 to 26.00mm

Thickness:    00.95 to 01.05mm

 

Since January 2015 a slide dimension’s check tool is delivered with the scanner.

 

  • If the first character of the serial number is an S the tool is used to check the slide dimensions of the scanners “SCAN, “MIDI” and “DESK” (slide thickness = 0.95 to 1.05mm).

 

  • If the first character of the serial number is a P the tool is used to check the slide dimensions of the scanner “P250” (slide thickness = 0.95 to 1.2mm).

 

·      Please check the slide dimensions before filling the magazine with slides!

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Remove the upper housing

·    The cover fixing of the upper housing is realized with 4 cover locks; two on the left and two on the right side.

·    Drive the cover lock bolts (from beneath) by a fourth revolution with the open end of the combination wrench size 10 (delivered with the SCAN) to open the cover fixing as usually, until it stops.

 

·    If all the four cover locks are open, the upper housing can be removed in upward direction.

 

 

 

 

 

 

 

 

Mount the upper housing

·    Mount the magazine unit cover first; before you are mounting the upper housing.

 

·    Put the upper housing over the scanner and fit the upper housing with the side wall on the left side.

 

·    If the lower part of the upper housing fits the base plate correctly, close all the 4 cover locks (from beneath) by the use of the open end of the combination wrench size 10 (delivered with the SCAN) to close the cover fixing as usually, until it stops.

 

 

Remove the magazine unit and slide loader cover

The magazine unit cover can be removed only if the upper housing and the magazine stack covers are already removed and the handles in the front are hidden.

·    Remove the upper housing

 

·    The cover fixing of the magazine unit cover is realized with 1 cover lock in the front of the scanner; and two fixing pins, one on the left and one on the right side; these fixing pins acting independently.

 

·    Drive the cover lock bolt (from beneath) by a fourth turn with the open end of the combination wrench size 10 (delivered with the SCAN) to open the cover fixing as usually, until it stops.

 

·    If the cover lock is open, the magazine unit cover can be removed in upward direction.

 

Mount the magazine unit and slide loader cover

·    Put the magazine unit cover over the magazine unit, fit the fixing pins on the left and right side.

 

·    If the magazine unit cover fits the base plate correctly, the cover lock can be closed (from beneath) by driving the cover lock bolt by a fourth turn with the open end of the combination wrench size 10 (delivered with the SCAN) to close the cover lock as usually, until it stops.

 

·    Mount the magazine unit stack covers

 

 

 

 

                   Camera protector

 

The camera protector is designed to protect the scan camera against touching from the top and from beside.

 

·    To remove (mount) the camera protector, pull both parts evenly upward (push them evenly downward) out from the protector mounting (into the protector mounting, until it stops).

·    Take care of the upper housing; do not scratch it when the protector comes out of its mounting!

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                   Side wall

 

Adjust the position of the side wall in relation to the upper housing of the scanner.

 

·    The height of the lower edge of the side wall and the lower edge of the upper housing should be equal.

 

·    The gaps between the side wall and the upper housing should be equal either on both sides of the side wall.

 

Adjustment

Loosen the mounting bolts A.B,C as required, drive the adjustment bolts 1,2,3 in or out as required and tighten the mounting bolts again.

Fit the upper cover and check the result.

Repeat the steps until the adjustment was successful.

 

  • With this adjustment the height, the position and the inclination of the sidewall can be adjusted.

 

 

 

 

                   Cover fixing

 

 

The cover fixing is realized with 5 cover locks; 4 for the upper housing and 1 for the magazine unit cover.

 

·    Drive the cover lock bolts by a fourth revolution with the open end of the combination wrench size 10 (delivered with the SCAN) to open or close the cover fixing as usually, until it stops.

·    If the cover locks are open, the upper housing can be removed in upward direction

·    The magazine unit cover can be removed upward only if the upper housing and the magazine stack covers are already removed.

 

 

       Cover locks

 

 

 

 

 

 

                   Shipping bolt

 

The truss is mounted onto the base plate by rubber feet to reduce vibration and noise during scanning the sample. During shipping, this solution would allow that the internal units can crash against the housing. Therefore, to avoid beating of the housing by internal units, to inhibit the movement of the truss, and in worst cases the demolishing of the housing, the shipping bolt has to be tightened during shipping.

 

·    Tighten the shipping bolt e.g. with the ring part of the delivered combination wrench (size 10) before shipping, and

·    Loosen the shipping bolt after unpacking; before the first sample will be scanned.

 

 

 

 

 

 

 

 

 

 

 

 

                   Stack covers

To fulfill requirements of safety regulations in some countries, the magazine input stack as well as the magazine output stack got an acryl glass cover. These covers are opened manually by lifting up the lower outer part of the cover to insert the magazines on the input stack side; on the same way the output stack cover is opened to remove magazines. If 2 or more magazines are inserted into the input stack, the cover stays open.

If the magazines are loaded from the input stack into the magazine channel and only 1 magazine remaining in the input stack, the weight of the cover itself moves the cover downward and closes so the input channel during the magazine load procedure is done.

If the 2nd magazine is moved from the magazine channel into the output stack, the cover will be opened by the magazine and stays open until the magazines are removed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Realization

 

The shape of both covers is identical, but the rails are mounted onto the opposite side.

This way, the different shape of the fixing pins is also situated on the opposite side. The shorter pin fixes the cover to the slide loader cover; the longer pin is used to tauten the spring during cover removal or insertion on the magazine unit side.

 

The upper corner of the magazines sidewall is in contact with the rails of the acryl glass cover. The cover is closed by its own weight and gravity.

 

 

 

 

 

Spring

 

The spring is always inserted into the part of the magazine unit cover, never into the hole of the slide loader cover.

 

 

 

 

 

 

 

 

 

 

 

 

 

Wire spring

The wire spring on the top of the slide loader cover guaranties, that the gravity can always close the cover; the cover must not be moved behind this spring and the spring must not hold the stack cover.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Remove the input stack cover

 

1.       Open the cover in an angle of nearly 45º.

2.      Push the input stack cover to the left until it stops to strain the spring.

3.      Pull the right fixing carefully upward meanwhile the cover is pressed to the left.

4.      Release the pressure on the left side slowly.

Take care on the spring; it may be lost easily.

 

Remove the output stack cover

 

Do the steps described for the input stack cover logically. Because the spring is inserted in the opposite position, push the output stack cover to the right and pull the cover on the left side carefully.

 

 

Mount the input stack cover

 

1.      Make sure, that the spring is inserted well and in the correct position.

2.      Strain the spring with the longer pin of the acryl glass cover fixing on the left side and move the right fixing (short pin) downward; meanwhile the spring is strained click the shorter fixing pin into its place.

 

 

Adjust the position

For a well functioning of the magazine load procedure, even if magazines with only one or a few slides are loaded, the position of the acryl glass cover rail in relation to the magazine sidewall is very important.

Because the parts of the housing can not be adjusted (except the sidewall of the upper housing) the truss position (and so the position of the magazine sidewall) have to be adjusted.

By loosening the truss nuts and positioning of the entire truss, the position of the magazine unit and so, the position of the magazine in relation to the rails of the acryl glass cover can be adjusted.

1.      Remove the upper housing.

2.      Loosen the truss mounting nuts (see below, “The truss”, “truss mounting” and “Adjust the truss position”).

3.      Insert 3 magazines into the magazine input stack and 3 magazines into the magazine output stack.

4.      Adjust the truss position so, that the rails of the acryl glass covers are fully over the sidewalls of the magazine on the input and the output stack side; check all 4 positions.

5.      Tighten the truss mounting nuts.

6.      Insert 6 empty magazines into the magazine input stack.

7.      Start the magazine load test and check the behavior of the magazine during the magazine load procedure of each magazine on the input stack side. The magazine should move evenly and smoothly downward, without stocking, even if the cover will close. The output of the magazine is not critical; but stocking of the magazine should also not occur.

8.      If the test is finished correctly, mount the upper cover; otherwise repeat from step 2.

 

 

 

 

 

 

Move the SCAN

 

In opposite to shipping, the term “move” implies the move of the scanner manually by persons; without any means of conveyance.

For this action remove all cables, the camera and the camera protector (if needed).

In the corners of the bottom plate the transport handles are realized. Pull this handles toward yourself and rotate them upward. By using the handles, the scanner can be so transported safely by two persons. After the destination is reached, the handles can be hided again.

 

1.       Pull the handle toward yourself until it stops, then

2.       Rotate the handle upward.

 

 

Hide the handles

·       Rotate the handles on the rear horizontally and outward, then shift them frontward until the handles are hidden; see on the right.

·       Rotate the handles in the front horizontally and inward, then shift them in direction of the rear until the handles are hidden; see on the right.

 

      Construction of handle

 

 

 

Shipping the scanner

 

 

In opposite to the move, the using of the term “shipping” implies the move of the scanner with any means of conveyance; on the road or in any other form. Because in this case vibration occurs, precautions have to be done to avoid damage of units or parts of the cover, especially the painting.

To protect edges and parts of the housing use e.g. impact sound insulation foil or equivalent plastic foam foil with a thickness of 2 ... 5 mm. This is a good packaging mean for other parts also. For all other parts like the camera, the original packaging means are suggested. If the preparation for shipping is finished, check the parts painstakingly to avoid any damaging of units, corners and edges during shipping.

 

Requirements

·    Size 10 wrench (delivered with the scanner),

·    Utility knife, scissor,

·    Impact sound insulation foil or equivalent plastic foam foil with a thickness of 2 ... 5 mm,

·    Usually used packaging materials like plastic bags, bubble bags and bubble foils,

·    Further packaging materials like cardboard boxes, sponge carpeted cardboard boxes,

·    Tesa film strip or equivalent adhesive strip to affix foils and protectors,

·    Adhesive tape of about 5 cm in width to closing boxes.

 

Packaging

The main aspect during packaging is, to avoid scratches on units or paintings during shipping and damaging of any shipped parts. High sensitive parts need particular attention!

·    Pack each part always separately also by the use of foil bags or bubble bags.

·    Put only parts together into the same box with nearly the same weight and the same mechanical stability; heavy units or parts with low mechanical stability should be packed into a separate box also and away from each other.

·    Fill unused gaps and spaces in the boxes so, that the parts can not move; and rubbing on each other may not occur.

 

 

                   Prepare the SCAN for shipping

 

1.       Set the X-Y-stage to the position X=26 000 and Y=70 000 steps.

 

2.       Remove the camera, the camera adapter, the camera tube and the camera protector.

 

3.       Screw in the dust cup for the tube mounting.

 

4.       Pack all these removed parts separately; see also “Packing accessories”.

 

5.       Remove the back wall and pack it.

 

6.       Mount the fluorescent lamp connector dust cup.

 

7.       Open all the cover fixings and remove the upper housing, then the magazine unit cover.

 

8.       Remove the slide loader and pack it separately.

 

9.       Remove all the filters from the turret filter wheel.

 

10.   Protect the inner edge of the slide loader cover (1) and the side wall (2).

 

11.   Protect the magazine stack rails (3) and mount the magazine unit’s cover.

 

12.   With foil strips of a width about 5cm protect the edges and corners of the magazine unit cover (4) on both sides and mount the upper housing.

 

13.   Lock the cover by rotating the cover lock bolts; and check the proper fitting position of the protectors again.

 

14.    Tighten the shipping bolt.

 

15.   Put the entire scanner into a plastic protecting bag.

 

16.   Put the scanner into the lower shipping shell of the shipping box; fit the upper shell and close the shipping box. The upper shell should be under pressure if the box is closed, to ensure so the proper fixing of the scanner!

 

 

 

                   Packing accessories

 

Slide loader

Put the slide loader into a plastic (bubble) bag and then into a sponge carpeted box. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Camera tube

Protect the tube lens and the camera adapter opening by using the appropriate dust cups and put it into a plastic protecting (bubble) bag.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Camera adapter

Put it into a plastic protecting bag.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power supply

Use the original delivery box of the power supply; do not forget the power cable.

 

 

 

Back wall

Protect the back wall against scratching by using impact sound insulation foil.

 

 

Camera protector

Put it into a plastic bag.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Camera

Protect the CCD of the camera with the dust cup and fix the camera in its original delivery box.

 

 

 

Cables

The FireWire and the USB cables should be packed each into a plastic bag.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The slide loader and the camera tube should be packed with particular attention.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                                                                                              

 

 

               Construction

Base plate. Hiba! A könyvjelzõ nem létezik.

Truss. Hiba! A könyvjelzõ nem létezik.

Adjust the truss position.. Hiba! A könyvjelzõ nem létezik.

Scanner plate. Hiba! A könyvjelzõ nem létezik.

Turret plate. Hiba! A könyvjelzõ nem létezik.

 

 

The SCAN consists of the following main units:

 

·       Magazine unit with slide loader

·       FL Reflector turret unit with camera tube mounting (not shown here)

·       X-Y-stage unit with specimen holder

·       Focus unit with objective and condenser

·       Preview unit with preview camera, preview objective and illumination

·       Brightfield illumination with lamp housing and illumination (lamp) tube

 

 

Watch video:                        SCAN OC mountings; construction

 

·       For safety regulations regarding human health and scanner functionality please refer to:         Precautions

 

 

 

 

                   Base plate

 

As a part of the housing, the base plate contains the mountings for the following main parts:

·    Truss

·    USB controller box

·    Handles to move the SCAN (mounted from beneath)

·    Base plate feet (mounted from beneath; not shown) and

·    Cover locks for the upper housing and the magazine unit cover.

·    Rubber feet of the truss are mounted with 5 mm hexagon bolts to the base plate from beneath.

 

 

 

 

 

 

 

 

 

 

              Construction of handle

 

The handles are used to move the SCAN.

Each handle has two defined positions, the hidden position and the position "in use" (as shown); in both positions a fixing is realized.

 

The fixing, shown as shapes 2a and 2b are used during moving the scan, so the handle will not rotate, it stays always upward.

 

If the handle is pushed into its hidden position, the shapes 1a and 1b fitting each other and the handle can not rotate downward by gravity.

 

 

  • Before rotating the handle sideward during hiding the handle, push the handle a bit to release the fixing (2).
  • If the hidden position is reached, the fitting of the shapes (1) can be reached by pushing and jarring the handle grip a bit upward and downward.

 

 

 

 

 

 

 

 

The back wall is mounted with three bolts and washers in the positions 1, 2 and 3 to the rear of the base plate.

  • Remove the upper housing.
  • If the three bolts of the back wall mounting are removed, the back wall can be removed.

 

  • Mount the back wall first, before the upper housing will be mounted.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The shipping bolt is secured by a washer, so it can not be lost if the shipping bolt is fully unscrewed from the truss.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Truss mounting 1

 

Each mounting for the truss contains a rubber bumper to reduce noise and vibration during scanning. The rubber bumpers are mounted to the base plate from beneath.

If the shipping bolt is tightened, a tube, placed over the rubber part of the mounting, guarantees the stable fixing of the truss to the base plate.

 

 

 

 

 

 

 

 

 

 

 

 

 

Truss mounting 2

 

The truss is mounted to the bolts of the rubber bumpers by using a washer and a bolt nut. With a long hole solution, the position of the truss (the entire scanner) can be adjusted in relation to the housing; no parts of the scanner must touching the housing if all covers are mounted; see also “The stack covers”.

 

 

Adjust the truss position

 

To ensure, that the entire scanner does not touch the housing, its position can be adjusted; see also above “The stack covers”.

The rubber bumpers are mounted from beneath with 5 mm hex key bolts and the truss is mounted to the bolts of the rubber bumpers by using a washer and a bolt nut.

The long holes in the base plate allow a positioning of the truss in the mathematical X-direction and the long holes in the truss allow the positioning in Y-direction.

 

·    Adjust the position of the truss so, that no internal part touches the housing and the stack covers are working correctly.

 

 

 

 

 

 

Cover locks

 

The cover locks are fixing the cover to the base plate. By rotating their mechanics by a fourth turn with the bolt from beneath, the locks are opened or closed as shown (use the open end part of the delivered combination wrench size 10).

 

 

 

 

 

 

 

 

 

 

Realization

 

The Limiter is mounted in the cover of the lock, and together with the curved long hole of the operation guide, the movement of the guide is limited by a fourth revolution.

The operation pin is driven by the open end wrench from beneath.

 

Watch video:          Cover lock

                                 Operate Cover lock

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Magazine unit’s cover fixing

 

The parallel pin without head fixes the magazine units cover in its position on both sides, in relation to the magazine unit cover lock and the base plate.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

USB electronics box mounting

 

To allow an easy exchange of the USB controller box, the inner, inaccessible standoffs have a slot, in which the unit is shifted in; during the rear standoffs are fixing the USB box by using a bolt.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

           Truss and base plate

 

Adjust the truss position

To ensure, that the entire scanner does not touch the housing, its position can be adjusted; see also above “The stack covers”.

The rubber bumpers are mounted from beneath with 5mm hex key bolts and the truss is mounted to the bolts of the rubber bumpers by using a washer and a bolt nut.

 

  • The long holes in the base plate allow a positioning of the truss in the mathematical X-direction (left / right) and
  • the long holes in the truss allow the positioning in Y-direction (front / rear).

 

·    Adjust the position of the truss so, that no internal part touches the housing and the stack covers are working correctly.

 

 

Watch video:            Truss and base plate

 

 

 

 

 

 

 

                  Truss

Each separate unit of the scanner is mounted on the truss. The truss defines, with the position of the mountings, the distances of the units to each other.

 

The mounted main units are:

·    Scanner unit

·    Turret unit and

·    Magazine unit

 

 

 

 

 

 

 

 

 

 

 

 

 

Truss for the preview camera VRmC

 

Because the preview camera DFK 21F04 was replaced by the preview camera VR magic “VRmc-8+ PRO” since spring 2013, the space for the preview camera "DFK 21F04" is no longer required.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

           Magazine unit position

 

On the right side of the magazine unit mounting, the magazine unit position adjustment and fixing is realized.

With this solution, many adjustments may be left out, if the magazine unit was removed and mounted again.

 

 

Adjust magazine unit position

 

The goal of the adjustment is the fitting of the slide loader position in relation to the specimen holder position; so a smooth slide insert and slide removal action can be reached.

 

  • To adjust the magazine unit position, loosen the magazine unit mounting bolts first.

 

By loosening the fixing bolt and driving the adjustment bolt inward or

by driving the adjustment bolt outward and tightening the position fixing bolt, the position of the entire magazine unit can be shifted on the mathematical X-direction (left / right).

 

  • If the desired position is reached, tighten the magazine unit mounting

 

       Adjust the magazine unit position

 

 

 

 

 

 

 

 

 

 

 

        Turret and scanner plate mounting

 

The construction of the mountings defines

·      the straightness of the image path

·      the distance of the units to each other

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

        Unit mountings

 

Because the distance between turret unit and scanner unit is important, the mounting is realized by using a locating surface and this is fixed by clamps.

Only by tightening the clamps in the right sequence, the locating surface fits correct.

The scanner plate is tightened logically in the same sequence.

To remove the turret plate or scanner plate, loosen the bolts 1 and 3 and remove the clamp, fixed with the bolts 2 and 4; then the plate can be pulled toward you.

 

 

       Exchange the scanner unit   Remove the turret unit from Pannoramic SCAN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                   Scanner plate

 

With the locating surface, the correct distance between scanner plate and turret plate is defined; the scanner plate is mounted by the use of clamps and contains the mountings and fixings for the following main units:

 

·    X-Y-stage unit

·    Focus unit

·    Preview and barcode unit (the horseshoe) and

·    Brightfield illumination tube with lamp housing

 

Each unit is inserted until it stops, there must not be a gap between bumper surface and unit mounting. Only this way the light path will be correct.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

        X-Y-stage bumper

 

The X-Y-stage bumper defines the correct position of the X-Y-stage or slide in relation to the focus unit or objective and the position of the X-Y-stage in relation to the magazine unit.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

        Dovetail fixing

 

In opposite to the usual rotation direction, the dovetail fixing is rotated clockwise to loosen the fixing, as shown.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

        Brightfield illumination tube mounting

 

The drill of the brightfield illumination tube contains a tightening ring; if the clamp bolt is tightened, the ring is strained and fixes so the position of the tube.

 

Open the clamp bolt and pull the lamp tube with the lamp housing to the right.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                   Optical path

 

In the Pannoramic SCAN the optical path is arranged "strait", without any mirror in the illumination and the image path.

  • By excluding mirrors from the optical path, losses of intensity are avoided; the most lossless arrangement is used.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

        Horseshoe mounting

 

The horseshoe mounting contains two fixing pins to define the position and a threaded hole for the mounting bolt.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                   Horseshoe with DFK 21F04

 

The horseshoe is mounted to the scanner plate by using two fixing holes and one mounting bolt; it contains the entire preview and barcode unit.

 

 

The main components are:

·    Preview camera with auxiliary mounting plate

·    Preview mirror

·    Preview illumination (backlight) and

·    Barcode illumination

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                   Preview unit with VR magic camera

 

The horseshoe contains the mountings for the components of the preview unit.

  • The preview illumination unit is mounted to the scanner plate

 

To find the position of the entire tissue to be scanned or parts of it, a preview of the slide is made.

The tissue is defined as a darker part of the slide in relation to its surrounding.

Because dust, grease or fingerprints (specks) fulfills often the same requirement as the tissue; specks may be viewed as tissue also.

 

  • Therefore, keep the surface of the cover slip and the surface of the slide bottom as clean as possible.

 

 

 

       Preview unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                   Turret plate

 

With the locating surface, the correct distance between turret plate and scanner plate is defined; the turret plate is mounted by the use of clamps and contains the mountings and fixings for the following main units:

 

·    Camera tube mounting

·    EPI-fluorescent illumination unit

·    Filter wheel

·    Turret motor

 

       FL reflector turret unit

 

 

 

 

 

 

 

                   Magazine unit

The magazine unit is designed to hold and handle the slides to be scanned and the slides when the scan process is already finished.

For this, the slides are stored in magazines with 25 slide positions.

By mounting the magazine unit rotated by 30° against the plumb-vertical, the slides are always holding at the back of the magazine by gravity. This arrangement influences also the components and mountings of the optical path and other units.

 

       Magazine unit, slide handling

 

 

 

 

 

 

 

 

 

 

                   Slide loader

 

The slide loader inserts the slide to be scanned from the actual magazine’s slide position into the slide holder of the X-Y-Stage by pressing the “slide load button” and removes the slide from the specimen holder and returns it to the slide position of the magazine, if a slide removal procedure is initiated by the “Slide remove” button. 

 

 

       Magazine unit, slide handling; Slide loader

 

 

 

 

 

 

 

 

                   Focus unit

 

The focus unit is designed to fulfill the following tasks

·       Holding the objectives Plan-APOCHROMAT 20x/0.8 or Plan-APOCHROMAT 40x/0.95 in the center of the focus range

·       Focusing of tissues during the scan process on slides with a slide thickness of 1.0mm nominal

·       Concentrating the illumination light to the field of view (FOV) during brightfield scan procedures

·       Insuring a dark background during fluorescent scan procedures

 

 

 

            Focus unit

            Principle of focusing

            Principle of shutter

 

 

 

 

 

 

 

 

 

 

 

                   X-Y-Stage unit

The X-Y-stage unit is used to position the slide at slide insert and slide remove action. It also moves the slide in X- and Y-direction during the scan process.

The movements are realized by stepper motor driven mechanics. The principle of the slide insertion and specimen holding is different in the three scanners S_M_D, so the construction of the specimen holder is also different and will be discussed separately for each scanner in this description.

The X-Y-stage unit is mounted with a dovetail mounting, so the correct position is reached again automatically after the unit was removed and mounted again.

 

            X-Y-stage bumper

            Slide dimensions

            X-Y-Stage unit

 

 

 

 

 

 

 

 

 

 

 

 

 

                                                                                              

 

 

 

                     Housing

Open or remove the shells. Hiba! A könyvjelzõ nem létezik.

Mount the shells. Hiba! A könyvjelzõ nem létezik.

Remove the rear cover. Hiba! A könyvjelzõ nem létezik.

 

The housing of the MIDI is realized with a rear cover and two shells, the left and the right cover shell. Each shell contains two, an upper and a lower housing rod; these housing rods are leaded in the housing tubes. The lower housing tubes are mounted in the front of the base plate; the upper tubes are mounted onto the upper part of the rear cover. Both shells are connected together (if the housing is closed) by the use of a snap lock mechanism. With this solution, the MIDI can be opened or dismantled very quickly.

 

 

 

·       For safety regulations regarding human health and scanner functionality please refer to:         Precautions

 

 

 

 

 

 

 

 

 

 

 

 

 

     Slide dimensions

 

Allowed slide dimensions are

Length:          75.00 to 76.00 mm

Width:            25.00 to 26.00 mm

Thickness:    00.95 to 01.05 mm

 

Since January 2015 a slide dimension’s check tool is delivered with the scanner.

 

  • If the first character of the serial number is an S the tool is used to check the slide dimensions of the scanners “SCAN, “MIDI” and “DESK””.

 

  • If the first character of the serial number is a P the tool is used to check the slide dimensions of the scanner “P250”.

 

 

·      Please check the slide dimensions before filling the tray with slides!

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Open or remove the shells

 

1.       Press a 1.5 mm hex key wrench or an equivalent tool into the lock opening (1) until the lock releases the shells.

2.       The left shell and the right shell respectively can be moved sideward by about 20cm to open the housing, as shown (2,3).

3.       If the shell is fully pulled sideward, the shell will be removed; there is no further security.

 

 

 

Mount the shells

 

If the shells are inserted into the upper and lower housing tubes from the left side and from the right side respectively, press the shells to each other until the lock snaps in.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The shells can be opened to reach internal units for services or maintenance.

 

  • The width of the reachable working space is about 40 ~ 50cm.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

               Rear wall

The rear wall covers the MIDI from the rear and holds the housing tubes for the upper mounting rods of the shells.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                   Remove the rear cover

1.        Remove the cover shells as described above

2.       Remove all the cables from the USB controller

3.       Remove the mounting bolt of the USB controller

4.       Loosen (or remove) the 4 mounting bolts of the rear cover to the base plate (only two are shown, the other two bolts are fixing the rear cover from the left side and the right side respectively).

5.       The rear cover can be now removed upward.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

     Right shell

 

The right shell contains the lock with operating rod, while the left shell holds the lock guide.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

     Lock construction

Manufacturer:   Southco

Type:                   E2 Push-to-close-latch (stored)

Part Number:     E2-50-101-20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

     Open the shells

By opening the shells, internal units can be reached.

 

Open the lock and move each shell by about 25cm to the right and to the left.

 

 

 

 

 

 

 

 

 

 

 

 

     Dismantle the scanner

 

By removing of one or both shells, the scanner is dismantled.

  • Easily pull the shells fully sideward, there is no further security.

 

 

       Remove the rear wall

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                                                                                              

 

 

 

                   Construction

 

In this chapter, only the main differences are described, in relation to the SCAN. For not shown components and parts, please refer to the appropriate description of the SCAN.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

            Truss and base plate

·    In the MIDI scanner, truss and base plate are not separated.

·    In opposite to the SCAN, the image path is arranged in vertical direction, so the arrangement of the components is modified.

 

The truss and base plate contains the mountings for:

·       USB controller

·       DC controller

·       Scanner unit

·       Turret unit

·       Housing tubes

·       Rubber feet (mounted from beneath)

 

 

The scanner unit mounting and the turret unit mounting uses the same principle as shown for the SCAN.

·       For more information please refer to the description of the SCAN, “Truss” and “Scanner plate”.

 

       Remove the turret unit from Pannoramic MIDI

 

Watch video:            Truss; MIDI

 

 

 

 

        Truss and control

 

The control electronics of the scanner is placed as shown.

 

 

      USB and DC-control

                        Unit mountings

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

        Scanner plate

 

The brightfield illumination housing is mounted directly onto the scanner plate from beneath. An illumination mirror reflects the light from the illumination tube directly to the condenser of the focus unit.

 

The mounted main units of the scanner plate are:

·       Focus unit

·       X-Y-stage unit

·       Preview and barcode unit (the horseshoe)

·       Brightfield illumination housing

·       Brightfield illumination mirror

·       Shoulder for the tray- and slide loader unit mounting

·       Supporter tube

 

 

 

 

        Supporter tubes

 

Because the scanner and turret plate is placed horizontally, a supporter tube with bolt increases the mechanical stability and guarantees the parallelism of both units to each other and to the base plate.

 

 

 

 

 

 

 

 

 

 

 

 

                                                                                                       

 

 

                   Housing

Remove the upper housing. Hiba! A könyvjelzõ nem létezik.

Remove the lower housing. Hiba! A könyvjelzõ nem létezik.

Mount the lower housing. Hiba! A könyvjelzõ nem létezik.

Mount the upper housing. Hiba! A könyvjelzõ nem létezik.

Slide door Hiba! A könyvjelzõ nem létezik.

 

The DESK housing consists of an upper and a lower housing; the upper housing is mounted to the lower housing by two bolts, one from the left side and one from the right side. The lower part of the upper housing is held by clamps; these acting independently if the upper housing is shifted frontward.

 

If the mounting bolts for the upper housing are removed on both sides, the DESK can be opened.

 

Remove the upper housing

1.       Remove the upper cover mounting bolts on both sides

2.       Pull the rear part of the upper housing upward of about 5 mm and

3.       Shift the upper housing in direction to the front.

Remove the lower housing

4.       Remove the camera protector as required, see SCAN.

5.       Rotate the DESK to the right and put it onto its right side. Take care on the painting, do not scratch it!

6.       Loosen (or remove) the 3 mounting bolts of the lower housing from the base plate.

7.       Rotate the DESK return onto the feet and shift the entire lower housing backward.

 

 

      Slide dimensions

 

Allowed slide dimensions are

Length:          75.00 to 76.00 mm

Width:            25.00 to 26.00 mm

Thickness:    00.95 to 01.05 mm

 

Since January 2015 a slide dimension’s check tool is delivered with the scanner.

 

  • If the first character of the serial number is an S the tool is used to check the slide dimensions of the scanners “SCAN, “MIDI” and “DESK””.

 

  • If the first character of the serial number is a P the tool is used to check the slide dimensions of the scanner “P250”.

 

 

·      Please check the slide dimensions before insertion of slides!

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Since the software version 1.18 (March 2014), the DESK may be equipped with a 60N photo port and is able to handle the CIS camera also.

 

 

       Prerequisites” and “Scan cameras

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mount the lower housing

8.       Shift the lower housing from the back to the front so, that the mounting of the lower housing is shifted between the base plate and the washers of the mounting bolts.

9.       Rotate the DESK to the right and put it onto its right side. Take care on the painting, do not scratch it!

10.   Press the rear part of the lower housing against the base plate so, that there is only a very small or no gap and tighten the fixing bolt on the front left side.

11.    Rotate the DESK to the left and put it onto its left side. Take care on the painting, do not scratch it!

12.   Now press the right part of the lower housing to the front and tighten the appropriate mounting bolt in the front.

13.   Finally, tighten the mounting bolt on the rear.

14.   Put the DESK return onto the feet and mount the upper housing.

 

 

Mount the upper housing

15.   Insert the lower fixings into the appropriate slots of the lower housing and push the upper housing in direction of the rear.

16.   Fit the rear part of the upper housing with the upper part of the lower housing and drive in the mounting bolts from the left and right side.

 

 

 

                   Slide door

 

The mechanical construction of the slide door allows the shift of the door handle to the left or to the right respectively; this is a “one finger action”. Please shift the lower part of the door handle to the left to open the door and shift the lower part of the door handle to the right to close the door. The construction of the door mechanics keeps the door closed automatically, therefore a resistance can be felt if the door will be opened. 

If the slide door is opened during the scan process is in progress, the scan process will be stopped until the door is closed again; to avoid finger squeezing.

 

Important           Please do not pull the door handle to open or close the door!

 

 

Watch video:                        Handle the slide door

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                                                                                              

 

 

 

                   Construction

 

Construction of the Pannoramic DESK.. Hiba! A könyvjelzõ nem létezik.

Adjust the scanner plate position.. Hiba! A könyvjelzõ nem létezik.

Door closed position.. Hiba! A könyvjelzõ nem létezik.

Adjust the door sensor position.. Hiba! A könyvjelzõ nem létezik.

Adjust the specimen holder fixing. Hiba! A könyvjelzõ nem létezik.

Position adjustment Hiba! A könyvjelzõ nem létezik.

Adjust the height Hiba! A könyvjelzõ nem létezik.

Adjust the supporter of the specimen holder Hiba! A könyvjelzõ nem létezik.

Check the gap between slide leader and specimen holder Hiba! A könyvjelzõ nem létezik.

 

 

The mechanical construction of the DESK includes a base plate and the scanner plate only. In this chapter only the DESK specific components and adjustments are described.

 

·      Images about the construction can be found in the DESK gallery, or

·      Watch the slide show “Pannoramic DESK

 

·       For safety regulations regarding human health and scanner functionality please refer to:         Precautions

 

 

 

 

 

 

                   Base plate

The base plate contains the USB- and the DC-electronics box.

The scanner unit mounting is realized with three rubber feet and three distance peaces.

·    The rubber feet are mounted to the base plate with 5mm hexagon key bolts from beneath.

·    The scanner plate is mounted to the distance peaces with 5mm hexagon key bolts from the top.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                   Scanner plate

 

In the DESK, like in the MIDI also, the brightfield illumination housing is mounted onto the scanner plate from beneath. The illumination mirror reflects the light from the illumination tube directly to the condenser of the focus unit.

 

The mounted main units of the scanner plate are:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Because the slide is inserted or removed manually into the DESK, the specimen holder must be fixed during these actions.

If the specimen holder is in the Home1,2 position or anywhere in direction to the negative limits, the slide action can be done. In this position, the specimen holder is fixed on the right side and supported by the specimen holder supporter on the left side. With this solution, the slide insert or remove action can be done safely, without bending the specimen holder or the parallelogram. Tighten the slide guide mounting bolt with care; acryl glass may burst easily!

Furthermore, the specimen holder movement in Z-direction must not be limited by the acryl glass slide leader guide if the focus position of 2400 steps is reached (during scanning or slide movements).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The right hand supporter of the specimen holder fixing contains chamfered edges in –X- and –Y-direction, so the specimen holder fixing guide will not jam if the specimen holder is moved in negative direction.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If the limit in –X-direction is reached, a small gap of about 1mm should exist, so jam may not occur in –X-direction.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Adjust the scanner plate position

 

To ensure, that the scanner plate and any internal part do not touch the housing, its position can be adjusted.

The rubber feet are mounted to the base plate from beneath and the scanner plate from the top to the distance peaces with 6mm hex key bolts.

The long holes in the base plate allow a positioning of the scanner plate in the mathematical X-direction and the long holes in the scanner plate allow the positioning in Y-direction (not shown).

 

·    Loosen the specimen holder mounting (4) on the right side (see “Specimen holder fixing 1”)

·    Mount the lower housing (see above “To mount the lower housing”).

·    Adjust the position of the scanner plate so; that no internal part touches parts of the correctly mounted lower housing.

·    Especially, check the distance of the focus plate and 8:1 divider of the focus unit in relation to the back wall, no part of the focus unit should touch the back wall; a gap of about 0.5 ...1 mm is required (adjust the Y-position)!

·    Fit the upper housing, open the slide door and check the gap between specimen holder and right side of the housing, if the specimen holder is in the negative limits; there should be a gap of about 1 mm (adjust the X-position).

·    Furthermore, check the position of the mirror tube; it should be nearly in the middle of the housing opening.

·    If the scanner plate position was modified or adjusted the following adjustments have to be done or checked:

o       The door sensor acting position (see “The door closed position” and “To adjust the door sensor position

o       The specimen holder fixing position (see “Adjust the specimen holder fixing”)

o       Adjust the supporter position (see “Adjust the supporter position on the left side of the specimen holder”)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

“Door closed” position

 

The door sensor should signal the “door closed” state safely, if the door is closed; therefore the door sensor should acting about 1 ... 2 mm before the door is really closed. Check this behavior with the service program.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                   Slide dimensions

 

Allowed slide dimensions are

 

Length:          75.00 to 76.00 mm

Width:            25.00 to 26.00 mm

Thickness:    00.95 to 01.05 mm

 

Since January 2015 a slide dimension’s check tool is delivered with the scanner.

 

  • If the first character of the serial number is an S the tool is used to check the slide dimensions of the scanners “SCAN, “MIDI” and “DESK””.

 

  • If the first character of the serial number is a P the tool is used to check the slide dimensions of the scanner “P250”.

 

 

·      Please check the slide dimensions before insertion of slides!

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Adjust the door sensor position

 

This adjustment should be done only, if there are problems with recognizing of the “door closed” state, e.g. if the scan process is interrupted without any interpretable reason; if the mountings or adjustment bolts was loosened or the position of the scanner plate was adjusted or modified.

This adjustment assumes that the scanner plate position is correct, see above “Adjust the scanner plate position”.

 

1.      Remove the upper cover (see above).

2.      Loosen the mounting or adjustment bolts.

3.      Move the sensor to the left or to the right as desired and tighten the adjustment or fixing bolts.

4.      by loosening the Y-adjustment nut, the sensor can be adjusted in Y-direction.

5.      Fit the upper cover as required for the normal work.

6.      Check the “door closed” position as described above.

7.      Repeat from step 1 until the door closes correctly.

8.      Check this adjustment again if the upper cover is fixed with the bolts.

 

 

 

 

 

·      Since 2014 the hall sensor is replaced by a micro switch.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                   Adjust the specimen holder fixing

1.      Plexiglas slide leader, and

2.      Mounting; tighten it carefully; the acryl glass can burst easily.

3.      Height adjustment

4.      Position adjustments

 

 

 

 

 

Position adjustment

 

This adjustment assumes that the scanner plate position is correct, see above “Adjust the scanner plate position”.

 

1.      Loosen the bolts (4)

2.      Set the X-Y-stage to the limits Y-min and X-min, (see also “The X-Y-stage” and “Find the hardware limits for the X-Y-carriage”).

3.      Position the entire specimen holder fixing so, that the fixing guide of the specimen holder has a gap of about 1 mm, see also above “Construction 2” and tighten the mounting bolts (4).

 

 

 

 

 

Adjust the height

4.      Set the X-Y-stage to X-Home1,2 and Y-Home1,2.

5.      Insert a slide.

6.      Loosen the height adjustment bolt (3).

7.      Set the focus position to 2400 steps.

8.      Pull the specimen holder carefully upward until the limit of the parallelogram limiter is reached and tighten the fixing (3); see also “Parallelogram” in “X-Y-stage unit”.

·       During this adjustment, the parallelogram must not be strained!

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Adjust the supporter on the left side of the specimen holder

 

This adjustment assumes that the supporter on the right side of the specimen holder fixing is already adjusted.

 

9.      Loosen the supporter fixing.

10. Set the X-Y-stage to X-Home1,2 and Y-Home1,2.

11. Move the supporter downward, then upward until the supporter part of the specimen holder is reached; there should be no pressure against the specimen holder.

12. Tighten the supporter fixing bolt carefully; the acryl glass may burst easily!

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check the gap between slide leader and the specimen holder

 

Because the slide is inserted manually, the acryl glass slide leader limits the gap over the specimen holder from the top and ensures so, that the slide can not be inserted wrong or slant. 

 

·    Check this behavior with a slide. If the slide is attempt to be inserted any kind else then correct, the manual slide insert procedure must be inhibited.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Define the slide insert and remove parameters

 

The following parameter values defining the slide insert and remove position for the specimen holder in the DESK. The values are often 0, it means Home1,2; the values for the parameters “InsertSlide PositionX“, “RemoveSlide PositionX1“, and “RemoveSlidePositionX2“ can be used to adjust the specimen holder position to the housing, but the size of the gap is not critical.

If any value would be more the 1000 steps, the scanner plate position must be corrected (see above “Adjust the scanner plate position”).

 

 

 

 

 

Relevant parameters in the file “MicroscopeConfiguration.ini”

 

The shown values are for information only!

[SlideLoading]

InsertSlidePositionX=200

InsertSlidePositionY1=0

InsertSlidePositionY2=0

InsertSlidePositionY3=0

RemoveSlidePositionX1=200

RemoveSlidePositionX2=200

RemoveSlidePositionY=0