Housing, construction

For technicians and partly for sales managers!

 

 

This chapter handles the construction and components of the housing as well as the construction of the entire scanner. Mainly mountings of the units and components, relations of the units to each other and the construction of mechanical units are introduced.

 

·      Description is based on the software version 1.19 and the scanner “Pannoramic Confocal”.

 

 

 

 

 

                       Housing

  1

The housing of the scanner PCON consists of:

·    Base (mounting) frame with 6 rubber feet; and 4 handles (for movements of the scanner).

·    Housing Switch with power LED on the left sided side wall

·    Lock mechanism to open the right handed side wall and for other covers.

·    Tray's insert opening to insert or remove the slide tray from the scanner.

·    Motorized front door, to reach and fill the Immersion liquid feeder

·    Rear cover with power input, cable entry guide for the camera and other cables.

·    Illuminated logo in the front door

 

 

 

 

 

 

 

 

 

 

Construction of the PCON. 4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Housing switch

 

·      Switch on the Mains Switch on the rear of the scanner

 

·      Push the Housing Switch on the left side to switch on the scanner

 

·      The housing switch is also used to switch off the entire scanner if any emergency situation occurs.

 

·      If the scanner was switched off while the software is running, the running processes has to be finished, before the software can be started again; see also:           “Shut down processes”

 

 

 

 

 

 

 

 

 

 

 

 

 

Front door

 

To reach the immersion liquid feeder quickly, the front of the scanner can be opened by a motorized upper front door.

 

For service purposes, the lower door may be opened manually.

 

·      By pushing the upper door on the position, where a switch is located, the door will be opened by a motor driven mechanics.

·      If the door is open, easily push one of the switches to close the door.

 

 

Remark

The door can only be opened, if the scan software allows it. In not allowed states of the SlideScanner.exe the power is not supplied to the motor and so, the door can not be opened.

 

Watch video:                        “Front door open and close”

 

See also:                   “Aventos servo drive unit”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Scanner base

 

The scanner base contains the following components:

·      Base frame, with the mountings for components.

·      The cover plate; it defines also the distance of the frame stiffener to the right frame part.

·      Handles with mounting plates; the mounting plates increasing the stability of the frame also

·      6 rubber feet to reduce noise and vibration

·      Air filter with mounting; for the power tower fan

·      Mountings for the housing and the power tower (not shown)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air filter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Side wall (right)

 

 

 

 

·      By pushing the button, the lock will release and the side wall can be opened by pulling the latch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

·      If the tray opening door is moved upward, the tray can be inserted or removed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                           Construction; PCON

 

 

 

 

The scanner Pannoramic Confocal consists of the following main components:

 

1.      Mounting (Base) frame; with rubber feet and handles

2.      Scanner unit

3.      Image path with objective changer and tube lens

4.      60N Photo port with Spinning disk unit and scan camera PCO.edge 5.5Mp (not shown)

5.      Tilting table with immersion liquid feeder, objective changer and entire image path

6.      Mounting for the FL illumination unit table; for Lumencor SPECTRA light engine

7.      Power tower; with power supply and main control electronics

 

 

 

·       For safety regulations regarding human health and scanner functionality please refer to:         Precautions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                                      Scanner unit

 

The scanner unit consists of:

Scanner plate with the mounting to the truss

Focus unit

X-Y-stage unit

Preview unit

 Preview illumination unit

RGB brightfield scan illumination

Tray holder with conveyor unit

Slide loader unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Scanner plate mounting

 

The scanner unit consists of:

 

·      Base plate with mounting and height adjustment related to the objective’s focus point

·      Truss with mounting clamps for the Scanner plate

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                      Scanner plate

 

The scanner plate contains the mountings for the units

·       Truss, with Locating surfaces

·       Focus unit’s dovetail mounting

·       Focus unit’s dovetail fixing

·       X-Y-stage unit’s dovetail mounting

·       X-Y-stage unit’s dovetail fixing

·       Preview unit’s horseshoe mounting

·       Preview illumination unit’s mounting

·       Brightfield scan illumination mounting (RGB_BF_Illumination)

·       X-Y-stage unit bumper with mounting

 

 

 

 

 

Locating surfaces

 

To define the plane of the scanner unit in relation to the tilting table and to ensure the straightness of the optical axis, locating surfaces are used.

See also:       “Scanner unit mounting” and “Tightening sequence”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                         Shutter mechanics

The mechanical shutter keeps a condenser cover while fluorescent scan sessions and it avoids so reflections of the condenser; the excitation of the stained tissue is done via the objective.

 

The shutter mechanics was removed from the focus unit (in relation to previously developed scanners) and the shutter motor is placed onto the scanner plate from beneath.

 

The shutter guide is driven by a stepper motor and the positions shutter on and shutter off are defined by the sensor flag and the defined number of steps; the sensor flag defines the home position also.

 

The limiter does not allow the rotation of the shutter guide in wrong direction.

 

 

The driver electronics of the shutter motor is mounted onto the scanner plate from beneath, close to the shutter motor.

 

Further information can be found in the chapter:        “Mechanical shutter”, “Shutter motor”;  and “Shutter sensor”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                   X-Y-stage unit

 

The X-Y-stage unit can be removed or mounted only, if the entire base plate with scanner plate is removed!

 

 

Dismount the X-Y-stage unit

 

 

 

Mount the X-Y-stage unit

 

 

See also:       “X-Y-stage unit”

 

 

 

 

 

 

 

 

 

X-Y-stage unit bumper with mounting

 

The distance of the X-Y-stage unit in relation to the tray unit is defined by the X-Y-stage unit bumper.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                   Focus unit

 

 

The focus unit can be removed or mounted only, if the entire base plate with scanner plate is removed!

 

 

 

 

Dismount the focus unit

 

 

 

Mount the focus unit

 

 

See also:       “Focus unit”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Focus unit’s dovetail mounting

 

The dovetail mounting ensures the proper position of the X-Y-stage unit and the focus unit in relation to each other.

·       Insert the unit always until it stops.

 

 

 

 

The mounting of the focus unit and the mounting of the X-Y-stage unit are realized with dovetails; these are hold by dovetail fixing clamps.

 

  • Focus unit:               Rotate the 2.5 hex key wrench clockwise to open (loosen) the dovetail clamp.
  • X-Y-stage unit:        Rotate the 2.5 hex key wrench counterclockwise to open (loosen) the dovetail clamp.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                   Preview unit

 

The horseshoe is the mounting part of the preview unit, and contains the mountings of following components:

 

 

 

Horseshoe mounting

 

The entire preview unit is situated on the edge of the scanner plate, parallel to the magazine unit.

The position is fixed with two fixing pins and hold by the mounting bolt. To allow an easy remove of the optics, the horseshoe is divided into a camera half and a mounting half.

 

See also:       “Scanner unit”

 

 

Remove the preview unit

·       Remove the mounting bolts and separate the camera half from the mounting half.

 

Mount the preview unit

·       Fit the fixing pins of the mounting half with the position fixing holes of the camera half and drive in the half’s mounting bolts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Preview unit’s horseshoe mounting

 

The horseshoe mounting contains two fixing pins to define the position and a threaded hole for the mounting bolt.

 

 See also:      “Preview unit mounting”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Preview objective and camera holder

 

The preview objective and camera holder allows the adjustment of the preview camera rotation angle in a limited range.

 

·      To adjust the distance of the objective in relation to the horseshoe, a fitting plate is used.

 

To adjust the camera rotation angle:

  • Hold the camera on the rear and loosen the position fixing bolt a little bit until the camera together with the objective becomes barely rotate-able. Check the tightness of the objective to the camera!
  • By loosening one of the “Camera angle” bolts and tightening carefully the opposite bolt, the rotation angle will be modified.
  • If the correct camera rotation angle is found, tighten the “Position fixing” bolt by pushing the camera to the holder; further information can be found in the chapter “Adjust the preview camera rotation angle”.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                   Preview Illumination Unit

The preview illumination unit contains the

 

·      Brightfield illumination and the

·      Darkfield illumination

 

 

 

See also:   “Assembling”

 

Description see:      “Preview illumination unit”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                   RGB BF Illumination Unit

 

 

The unit is used to illuminate the field of view (FOV) during the brightfield scan session.

To create color information for the monochrome camera PCO.edge 5.5MP the FOV of the tissue will be illuminated in the colors red, green and blue sequentially. The scan camera makes an image of the same FOV three times; one image of each illumination color. By using the software coloring method an image of the FOV with high color fidelity is produced.

 

More detailed information can be found in the chapter “Optics, illumination” and “Brightfield RGB illumination”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                   Tray and Slide loader unit

 

 

The tray loader unit is used to hold and transport the tray in the tray holder. The tray itself contains 12 slide bays and is always inserted or removed from the right side of the scanner. Because the slide is not fixed in the slide bay, the slide guide rail ensures that the slide has the proper position in the slide bay during tray insertion and movements. The movement of the tray is realized with a stepper motor.

 

 

 

 

See also:       “Tray and Slide loading”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                   Tilting table

 

 

 

 

 

 

 

 

 

 

 

 

·      The position of the 60N Photo Port is adjustable.

·      The position of the Tube Lens is adjustable.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                   Immersion Liquid Feeder

 

The immersion liquid feeder is used to spend drops of distilled water onto the cover slip of the tissue to be scanned with the 40x immersion liquid objective.

 

The distilled water is filled manually into the pipette and will be spend automatically by the use of the stepper motor before the scan process starts.

 

 

 

 

 

 

 

 

 

See also:       “Optics, Illumination”; “Immersion Liquid Feeder” and “Power and control”, “Immersion Liquid Feeder”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                                      Image path

 

 

 

 

 

 

Remark

·      Aligner tools are removed during normal work!

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                   Objective Changer Unit

 

 

 

 

The objective changer unit allows the consecutive use of 2 different magnifications.

 

 

See also:       “Objective changer unit”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                                      Mounting frame

The mounting frame makes the base of the entire Pannoramic Confocal.

·      Rubber feet and handles are mounted from beneath.

·      The base plate and the power tower are mounted from top.

·      Mountings for the housing are assembled from beside.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                         Handles

·      Four handles allow the safe movement of the scanner by two persons.

·      The handles are mounted in the corners of the base frame from beneath.

·      The mounting plates in the front of the scanner are different in shape in relation to the mounting plates on the rear.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                   Rubber feet

 

By the use of 6 rubber feet the scanner contacts the table and the rubber inserts reducing vibration and noise.