Preview unit; S_II
For technicians and
partly for sales managers!
To find the position
of the entire tissue to be scanned or parts of it, a preview of the slide is
made. The tissue is defined as a darker part of the slide in relation to its
surrounding. Because dust, grease or fingerprints (specks) fulfills often the
same requirement as the tissue itself; specks may be viewed as tissue also.
Therefore, the surface of the slide and the cover slip should be as clean as
possible.
The following description is based on the Software
version 1.21 and the scanner “Pannoramic SCAN_II”, the components, procedures
and adjustments are nearly the same in the MIDI_II and the DESK_II.
The entire preview unit is a part of the scanner unit
and designed to fulfill the following 2 tasks:
Contents
The version numbers of the service program
“SlideScannerService.exe” and the scan program “SlideScanner.exe” are
important, because the preview calibration program uses program parts
(.dll-files) of the program “SlideScanner.exe”.
Attention: Do not mix the versions of SlideScanner.exe and SlideScannerService.exe!
Always use these programs with the same version number; otherwise the
SlideScannerService.exe program could produce unwanted results and
SlideScanner.exe does not work correctly or even freeze!
Since the software version
1.16 the units of the scanner are configured in the file
“MicroscopeConfiguration.ini”, section [Microscope].
The actual version of the preview unit in the scanner S_II is defined by
the use of the following parameters and values:
[Microscope]; SCAN_II
SerialNumber = SC150-2..........5
MicroscopeType = 3DMic11
ScanCameraType
=
PreviewCameraType
= CVrmc_m8_pPro
BarcodeReaderType
= PreviewCamera
LoaderType = SL_6Mag_25Slide_NoSensor_Vertical_2
CameraChangerType = CC_None
ReflectorTurretType =
RT_None; no
turret unit, BF only!
BrightfieldLightSourceType = RGBLedLight
ObjectiveChangerType = OC_2pos
ObjectGuideXYZType = OGXYZ_1.2mm
FlashUnitType = NoFlashUnit
NDFilterType = ND_None
PreviewLightType = PreviewLightUnitType_Type4
PowerSwitchBoardType = PowerSwitchBoard_None
[HardwareLimits]
Parameter options of
the section
Principle
of brightfield preview
Brightfield illuminated
preview
“Scan area” and “Barcode area”
The
entire preview and barcode unit is situated on the “horseshoe”; and this is a part of the scanner unit.
Horseshoe
The horseshoe is a part of the scanner unit, and
contains the following components:
The
preview mirror reflects the image of the preview in an angle of
90° to the objective; the mirror does not need adjustments.
Construction,
Preview camera VRmc-8+ PRO
The preview illumination illuminates the background of
the slide in the size of the preview camera’s field of view.
The
barcode illumination consists of four LED’s and these are situated on a small
PCB.
To reach an evenly and bright illuminated barcode area,
the position of the LED’s can be modified by positioning the entire PCB if the
mounting bolts are loosened or by bending the LED’s carefully, separately.
“Barcode adjustments”; “Barcode illumination”
The entire preview unit is situated on the
horse shoe and this is mounted to the edge of the scanner plate, parallel to
the magazine unit.
The position is fixed with two fixing pins and hold by
the mounting bolt.
“Scanner plate” and “Horseshoe mounting”
Remove the
preview unit
· Disconnect
the cables for the preview illumination, the barcode illumination and the
preview camera’s USB cable
· Remove
the mounting bolt and then the entire preview unit can be removed frontward.
Mount the preview
unit
· Fit the
fixing pins of the scanner unit into the position fixing holes of the horseshoe
and push the entire preview unit onto the edge of the scanner unit.
· Drive
in the mounting bolt.
· Connect
the cables for the preview illumination, the barcode illumination and the
preview camera’s FireWire cable
Camera VR magic
The
preview objective and camera holder allows the adjustment of the preview camera
rotation angle in a limited range.
To adjust the camera rotation angle:
In the
scanners S_M_D_II the preview camera VRmc-8+ PRO is used to create
the brightfield preview and also to capture the barcode since the
software version 1.16.
Because the camera has 2 different tasks, each kind of
image is illuminated from another illumination source and these are of a
different kind also, the adjustment of the aperture iris size and the focus
position of the objective are important.
Preview camera VRmc-8+ PRO
Preview
objective, TAMRON
23FM16SP
The scan area
defines the part of the slide on which the tissue, scanned by the scan camera,
is expected to be. The entire scan area is captured by the preview
camera in three sections and is shown in the preview area of the program
SlideScanner.exe.
The scan area is limited by the mechanical
construction of the specimen holder and should be defined as large as possible;
it is not defined in relation to the cover slip.
In all cases, the specimen holder should never be
touched by the focus pin or the objective! In other words, the scan area
is that area of the slide, on which the focus pin and the objective can be
moved seemingly during scanning the tissues, without touching the specimen
holder.
The
barcode area is situated beside the scan area and contains stickers or labels
with information about the tissue.
If the label contains a barcode, the analyzed and
decoded barcode can be used as file name for the scanned tissue.
· The
entire barcode area is captured by one field of view of the preview camera.
· To see
the information of the barcode area, it is illuminated by the barcode
illumination.
· An
evenly illuminated barcode area and a well adjusted focus of the preview objective
increase the readability of the barcode.
· The
correct position of the barcode area will be defined in the step 16 of the
preview calibration procedure.
Important
Stickers and labels should be placed only beside the
cover slip; the opposite surface from beneath is glass only. If labels are
placed on the opposite side also, the slide will not be hold correctly in the
specimen holder and “slant fields of view” are produced during the scan
process; see also: “Stage skew check”.
“Barcode illumination”;
“Adjust the barcode
illumination”, “Step 16 of the
preview calibration procedure” and
“Barcodes in practice”
When shall I check or define the scan area?
The scan area is defined during the system integration
procedure.
If the scan area was modified, the steps and checks,
described under “Adjust the
pixel of the preview camera to the field of view of the scan camera” must be executed.
The scan area values may vary from scanner
to scanner (depending on the specimen holder and parallelogram adjustment and
mechanical tolerances); so the scan area has to be defined for each
scanner separately.
In all cases, the scan area values of X-min,
X-max, Y-min and Y-max are set just before the focus pin or the objective
touches the specimen holder; the accuracy of the limits is 100 steps.
The slide
is hold by the specimen holder on the longer, lower edge and with a slide clamp
on its upper edge, on the barcode area; see the red lines on the right. As you
can see, the definition of the limits X-min and Y-max are critical.
X-max and Y-min are given by the maximal usable slide
size and are not critical; they could be the slide edge of the largest, allowed
slide dimensions.
Because there is a rounded corner on the specimen
holder as shown on the right (X-min and Y-max corner), there are two
possibilities to define the scan area, shown with the red and green
lines.
The Y-max value
can be more decreased (the scan area will be shortened in
Y-direction) and the value of X-min can be decreased (the scan area
will be larger in X-direction). Technically, both solutions can be accepted,
but in practice, the users prefer the solution as shown with the green lines.
The difference between both solutions is more hundred steps in each direction.
Please take this into account if you are defining the scan area.
The following “flow chart” describes the steps for
Pannoramic SCAN especially. The steps for
· This
procedure assumes that the hardware limits of the X-Y-stage unit are already
defined.
· The
path of the file “MicroscopeConfiguration.ini”, in the version 1.14 is:
C:\ Documents and Settings\All Users\Application
Data\3DHISTECH\SlideScanner\ MicroscopeConfiguration.ini
· The
path of the file “MicroscopeConfiguration.ini”, since the version 1.15 is:
C:\ProgramData\3DHISTECH\SlideScanner\MicroscopeConfiguration.ini
·
The scan area values to
be used are set just before the focus pin or the objective touches the specimen
holder mechanics. The accuracy of the limits is 100 steps.
1.
Insert a medium large slide or the Test slide #2.
2.
Start the Mservice.exe program, Low level service
part.
3.
Go forward to 26000 steps in +X direction.
4.
Press Home1 then Home2 for the Y-stepper motor.
5.
Press Home1 then Home2 for the X-stepper motor.
6.
Go to position X=4000 steps.
7.
To find the
“rounded” corner of the specimen holder, go to the position Y-max. This
position is nearly 74000 steps or somewhat below. The real value can be found
in the section [HardwareLimits]. If the specimen holder is touched by the focus
pin, move the Y-stepper backward by 100 steps until the specimen holder is not
touched and memorize this number of steps in Y-direction. If necessary, go to
Y-Home1,2 for the Y-stepper motor and forward again to the memorized position
(if steps where lost).
8.
To find the lower edge of the “rounded” corner of the
specimen holder, decrease the number of steps by
9.
After each movement of the specimen holder (either in
X- or Y-direction) check the limit as described in the paragraph above “To
check the found limit position”.
10. Decrease / increase
the number of steps in the X-direction and the Y-direction until the correct
corner point is found (see also “The physical construction of the specimen
holders”).
11. If the corner
point is found without touching the specimen holder and without lost steps
update the parameter “ScannableAreaPositionXmin” with the found value of steps
in X-direction and the value of the parameter “ScannableAreaPositionYmax” with
the found value of steps in Y-direction in the file
“MicroscopeConfiguration.ini” section [HardwareLimits] and save the file.
12. With the 3200
steps button go backward in -Y-direction (along the specimen holder side,
defined by the parameter X-min) until the inner edge of the slide is reached
and check after each click the correctness of the value for the parameter
“ScannableAreaPositionXmin” as described in the paragraph above “To check the
found limit position”. Collision with the specimen holder must not occur! Do
the step 12 logically on each already defined edge.
13. To define the
values for the parameters “ScannableAreaPositionXmax” and
“ScannableAreaPositionYmin”, move the specimen holder into the opposite corner
and repeat the flow chart from step 3 logically. In step 6 start with the
position X = 24000 and in step 7 use the value of Y=23000 steps as a starting
point.
14. If the corner point is found
without touching the specimen holder and without lost steps update the
parameter “ScannableAreaPositionXmax” with the found value of steps in
X-direction and the value of the parameter “ScannableAreaPositionYmin” with the
found value of steps in Y-direction in the file “MicroscopeConfiguration.ini”
section [HardwareLimits] and save the file.
15. Repeat step 12
logically with all four edges of the defined scan area. If anywhere collision occurs,
define the appropriate parameter value again and actualize it in the file
“MicroscopeConfiguration.ini” section [HardwareLimits] and save the file.
Define
the slide stud area
· The values of the
slide stud area are defined just before the objective would touch the slide
stud; please use an accuracy of 100 steps.
·
To define the values, please use the same technique as
described above, in the chapter “Define the scan area”.
· The defined areas are excluded from the scan area!
· Because
the objective will never reach the slide stud “MidiKnot3”, these values should
be left unchanged.
· See
also “Scan area and specimen
holders”, “PMIDI” and “PDESK”
Adjustments of the
preview unit
The
adjustment of the preview unit includes:
Prerequisites
for the BF preview calibration
The success of the preview calibration procedure is
bound to the following components and parameter values:
When
shall I do a preview calibration?
Steps
of the preview calibration procedure
Set
PV objective aperture
Remark: To
adjust the aperture of the preview objective the focus unit should be removed
or the horseshoe can be dismounted.
Use the components
of the calibration slide to adjust the focus of the preview camera objective.
Set aperture; Tamron
Remark: To
adjust the aperture of the preview objective the focus unit should be removed or
the horseshoe can be dismounted.
Adjust the focus position; Tamron
Start the service program and select the option
“Preview calibration”.
Load the preview slide in “Manual” or “Automatic” mode; select the
appropriate option.
“Insert or
remove a slide manually”
After
inserting the single width preview calibration slide, the live view of the
preview camera is shown in the camera window.
After tightening the mounting
bolts and adjustment bolts, any kind of shadow should be eliminated and the top
of the slide should not be cut.
Adjust
the camera position; VRm
Bring
the Y-stepper motor in the position where the edge of the slide is near to the
top edge of the preview window. Set the X-stepper value to 28800.
Remark: This
adjustment is done only to see the top edge of the slide as sharp as possible;
so the camera rotation angle can be adjusted properly.
To loosen the camera and
objective holder you need a 1.5mm hex wrench.
By loosening one of the “Rotation angle” bolts and
tightening the opposite bolt, the rotation angle will be modified; see also
“Preview objective and camera holder” above.
After tightening the mounting
bolts and adjustment bolts, any kind of shadow should be eliminated and the top
of the slide should not be cut.
The preview calibration part of
the SlideScannerService program adjusts the pixel view of the preview
camera to the FOV (Field of view) of the scan camera, because both cameras are
physically in distance to each other.
The preview calibration includes:
1. Defining
the position of the preview camera’s pixel and the scan camera’s FOV.
2. Adjusts
the pixel position of the preview camera to the FOV position of the scan
camera.
3. The
preview camera takes three images from the slide. The parameters for assembling
the three parts are defined in the preview calibration process.
4. Defining
the barcode area.
The calibration slide (Calibration slide single width)
defines positions inside the scan area with circles containing a
cross. The centers of the circles are marker positions for the preview camera
and the scan camera also.
To executing the steps, please refer to
Barcode
reading and adjustments
For
technicians and sales managers!
These
instructions describe the procedure to define the barcode area and the
adjustments necessary for reading barcodes with Pannoramic S_M_D scanners,
equipped with
If the barcode reading is not allowed in the dongle for
the SlideScanner software, barcodes can not
be read; nevertheless the barcode dongle is connected.
Check the barcode reader unit for
necessary adjustments:
· If the barcode print quality on
the barcode area is high or acceptable and barcodes can be read, but some
barcode types are unreadable (with also a high print quality), then adjustments
may be needed.
Requirements
Before
you start adjusting the components of the barcode reader, try to read barcodes of different
kind and codes and do the following checks; see also barcodes in practice:
1. If there is no
barcode readable or available:
· Check
the Matrox
driver installation
· Check
the presence of the dongle
for barcode reading
· Check
the validity of the license file or dongle
· Check
the focus position
of the preview camera
· Check
the size of the preview
objective aperture
· Check
the selected barcode type in the dialogue “Barcode settings”
2. If several barcodes are
unreadable:
· Check the barcode print quality on
the slide’s barcode area
· Check
the uniformity of
illumination on the barcode area
· Check the size of the barcode area
· Check
the focus position
of the preview camera
· Check
the size of the preview
objective aperture
· Check
the selected barcode type in the dialogue “Barcode settings”
Define the barcode area
We assume that the preview calibration procedure is
already done and the barcode area is defined properly. For details to define
the barcode area please refer to the “Step
16: Fit the barcode area into the red square”.
Driver
installation
Attention:
· Do not copy the MIL Runtime folder to your desktop!
Instead copy the folder to C:\. Because there are a lot of long file- and
folder names inside the MIL Runtime folder, the maximal path length will exceed
the limit, and the install procedure can not be executed successfully. Never
install the MIL Runtime via network!
· For further information please refer to “Setup
the Matrox Imaging Library”.
Start the Pannoramic scan software and check the barcode readability.
Adjust the preview camera parameters and barcode
illumination for barcode
reading and preview capturing
For a successful barcode reading the adjustment
of the barcode
illumination, the correct setting of the focus position of
the preview camera is essential. For this adjustment a slide with a white label
area and a barcode test set is required.
Attention
If you adjusted the
focus position of the preview camera objective you have to do the preview
calibration process again. For details to execute the preview calibration
please refer to the “Preview calibration above”.
A fully white barcode area can be created easily by
sticking a blank adhesive label onto the slide and the edges are cut around
with a utility knife. The white barcode area is required to check the
uniformity of illumination.
Adjust the barcode
illumination
Start the program “SlideScanner.exe” with the service
password. Insert a slide with white label area and select the tab “Service” and
“Microscope control”. In the pull down menu “Video source” select the “Preview
camera”. After click on “live view” check the checkbox “Barcode area
illumination” and set the “Backlight illumination intensity” to zero.
To reach a uniform barcode area illumination, please
bend the LED’s carefully and observe the live view. By modifying the PCB
position, the uniform illumination of the barcode area can be also reached.
1.
Adjust the position of the PCB.
2.
Bend the LEDs carefully until a uniform
barcode area illumination is reached.
The following dialog is implemented since the
version 1.11 in the program “SlideScanner.exe” and can be found in
“Options”, “Barcode settings”.
1D Barcode Types, 2D Barcode Types
Check the appropriate radio button for the barcode
type you are expected to read. In the file “Barcode print check.pdf”
you will find enclosed the barcode set and you can compare the view of barcode
to the samples.
1D
Barcodes with check digit
This barcodes including a check of correct reading the
barcode and this is added as a digit of the barcode (always the last character
position). With checked checkbox “Exclude check digit” this check digit is not
displayed and is also not a part of the read barcode. For test possibilities
you can uncheck this checkbox, the check digit will be displayed and is a part
of the read barcode.
Fore ground color
The foreground color is black. If the barcode is
reverse printed (white barcode on black background) select the foreground color
as white.
Preprocess Barcode Image
Sharpen
The sharpness is calculated meanwhile the barcode
image is taken.
Gamma modification
A slider will be opened and you can adjust a value for
gamma in the range of
Contrast modification
A slider will be opened and you can adjust a value for
contrast in the range of
Special Barcode Settings
Barcode string length
You can define a string length, coded in the barcode.
This way, the barcode detection will be quicker. If the number of
coded characters in the barcode and the number of characters to be read defined
here is not identical, an error message occurs, “There is no barcode”. If zero
is selected (default) any string length can be read.
Maxi code dot spacing
The dot spacing for the dots in the maxi code can be
defined. Maxi code barcode can be created with dot spacing different from the
default value (0). For successful barcode decoding this dot spacing value must
be defined here.
Other
Use barcode compensation Image
This is one of two possibilities to increase the
readability of barcodes. The compensation image, taken with the “Grab New”
option is used to compensate the barcode image for best barcode decoding
results. The image is stored and will be used until this checkbox is checked.
Grab New
A new compensation image is taken of the barcode area
and will be stored; the previously took compensation image will be overwritten.
It is important, that an exact white (not light gray) area is inserted and the
surface should be very smooth. An only white paper surface is too rough.
Barcode exposure time increase
This is another possibility to increase the
readability of barcodes. Because the automatically calculated exposure time
often produces a too dark view of the barcode area, you can increase the
brightness of the view; and so you increase the readability of barcodes. The
calculated exposure time reflects to the value of 100 percent. To find a well
usable value for the exposure time, the start value of 100 percent should be
increased by a step rate of 10 percent until the optimum was found.
Check barcode reading with different barcodes and types
Now we are checking the readability of defined
barcodes. For this purpose a set of barcodes is required that fulfill the
requirements in pixel size and mechanical dimensions for the smallest, readable
barcodes. In the appendix you find a set of barcodes for testing. If this page
is printed onto an adhesive label sheet and each label is stuck on a slide, you
created your own barcode test set. For further details see the appendix. After
all these barcodes are recognized successfully by the Matrox Imaging
Library, check some samples of the user’s unreadable barcodes. See also chapter
“7 Barcodes in practice”.
1. Start
the program “SlideScanner.exe” and in the tab “options” of the first selector
screen select the option “Barcode Settings”.
2. Insert
a slide with barcode.
3. In the
selector guide “Barcode settings” select the barcode type to be decoded. The
type, shown on the slide label and selected in the “Barcode settings” must be
equal.
4. Press
the button “Read barcode”.
5. The
software starts the barcode reading and decoding, the result is written in the
field below the button “Read barcode”. If the barcode can not be decoded in 5
attempts the error message “There is no barcode” is displayed.
Attention:
Some 1D barcodes can be read with different types and the contents of
the barcode is different also. To achieve the correct barcode content select
always the appropriate barcode type in “barcode settings”!
1. Repeat
steps 2 to 4 with all slides of the barcode check set.
2. Read
barcodes from the users “Hard to read” collection.
The following examples show barcodes, coded
with Data-matrix. The left hand column shows the original barcode area of
the slides and on the right hand column you find the same slide as it is seen
by the preview camera for barcode analyzing and decoding. In the following we
analyze the barcode print. Slides with visible faults in the barcode should be
excluded from the tissue creation process. All the following barcode prints was
read with the same illumination setup. Unreadable barcode prints could also not
be read after illumination modifying. To ensure a high print quality and to
increase the readability of the barcode the slide’s barcode area should be
clean and dry, free of moisture, before printing. The printers, even ink jet
printers should be maintained in the defined time interval and the ink
cartridge should be changed if the “ink low” message occurs. Ink jet printers
have often an integrated service part with a “Clean” option in their drivers.
Run the “clean” and “Test print” options if the print quality is reduced.
Figure 1: The
slide has a LASER printed barcode paper label. A good solution, the barcode
print is rich in contrast and therefore easily and safely readable.
Figure 2: The
barcode was printed with an ink jet printer direct onto the surface of the
slide. May be there was too much ink, the slide was moved before the ink was
dry or moisture is on the barcode area meanwhile printing. Contrast poor,
blurry or diffuse barcode print is unreadable.
Figure 3: The
barcode was printed with an ink jet printer direct onto the surface of the
slide. A nozzle does not work during printing. A missed jet in the print may be
readable or not, it depends on the position, where the jet is lost. Maintain
the printer.
Figure 4: The
barcode was printed with an ink jet printer direct onto the surface of the
slide. Some jets have not enough ink, so the contrast is partially reduced. A
contrast reduced print may be readable or not. Maintain the printer and / or
change the ink patron earlier.
Figure 5: The
barcode was printed with an ink jet printer direct onto the surface of the
slide. Some jets have not enough ink, so the contrast is partially reduced. A
contrast reduced print may be readable or not. Maintain the printer and / or
change the ink patron earlier.
Figure 6: The
barcode is engraved by a LASER beam. The contrast is reduced because a white
surface (=background) is “printed” (as a result of engraving) with glass, so
the contrast cannot be much. This barcode needs very uniform adjusted illumination,
exact adjusted white balance and shutter values.
Appendix
Create
your own barcode check set.
In the file “Barcode print check.pdf” you will
find enclosed the barcode set. The content of this page generates a full,
specified barcode test set.
Please print the file “Barcode print check.pdf”
perhaps with a LASER printer onto an adhesive label sheet with 27 labels
organized as 3 columns with 9 lines of labels, the upper border
is 5mm and the lower border is 3mm, with no border on the left and
no border on the right.
The size of one label
is 70mm x 32mm without space to each other.
After printing, stick each label onto a slide and cut
it around with a utility knife.
Take into account that the slide clamp lower part
in Pannoramic SCAN cuts out a bit of the barcode area. The shadow
should not disturb the barcode print.
To prevent the barcode print from dust and
finger prints during use, stick a strip “tesa Film crystal
clear” 19mm in with or equivalent translucent strip over the barcode
print; so it becomes cleanable. If the adjustments are correct and no mistake
occurred meanwhile creation, all this barcodes are readable; even if the label
is stacked on slanted.