Improvements, Enhancements in SMD_II type scanners

 

 

These modifications do not result in another scanner type, but to bundle all the modifications, the terms DESK_II (D_II), MIDI_II (M_II) and SCAN_II (S_II) was created and are used internally.

Scanners, delivered since summer 2016 including all the following improvements and modifications, appropriate replaced units, used in previous versions are no longer delivered in new scanners.

 

Following improvements are done in Pannoramic SMD_II type scanners, delivered since summer 2016

 

 

 

        Enhancements for all scanners

 

 

       X-Y-Stage

 

Mounting

 

X-Y-Drive

 

X-Y-Rails

 

Specimen holder

 

 

       Focus unit

 

Stepper motor type exchanged

In the DESK, there was a 2-phase stepper motor with 200 full-steps/revolution used, so a resolution of the 3200micro-steps/revolution is possible.

In the DESK_II a 5-phase stepper motor is implemented, this guarantees a higher full-step resolution,  and more smooth movement of the rotor and so, vibration and noise are also reduced.

The revolution of the 5-phase motor's rotor after transforming is now done in 6400µ-steps/revolution.

 

Increased slide thickness

The modified focusing solution allows now focusing of slides with a thickness of 0.95mm to 1.20mm. 

 

Modified focusing mechanics

To focusing slides with a thickness of 1.20mm, the movement range of the focus pin had to be increased.

To reach this, the relation of the divider was modified to 4:1 and the stepper motor's step angle was decreased.

The focus range is now 1600µ-steps, because the rotor's step size is now reduced to the half, the rotor revolution is done in 6400µ-steps/ revolution.

 

 

 

          RGB BF illumination unit

 

RGB_DESK_II

The construction of the BF optical scan path uses only a monochrome camera, so only monochrome images can be produced.

 

To create color information of the tissue with a monochrome camera, we illuminate the tissue more times with monochrome light.

 

If the tissue is illuminated by blue light, and we are making an image of the Field of view, the gray scaled camera image contains the intensity of the blue parts in the tissue.

 

Because the pixel resolution of the camera is very high and the resolution of the image's gray scale is 12bit per pixel, very detailed information of the blue part in the FOV related to the appropriate pixel can be reached.

 

If we repeating the procedure with the colors Green and Red, 3 images of the same FOV are produced and so, the software knows detailed color information about each pixel of the Field Of View.

 

By using the software coloring method the true color information of each pixel is found.

 

By using cameras with a large image sensor low shutter time and high pixel resolution (small pixel size), the scan time of the tissue can be held in acceptable boundaries and the result is an image with high resolution and high color fidelity.

 

 

 

 

     RGB BF Illumination unit

 

 

 

 

 

 

 

        USB and DC control

 

 

 

 

        Five phase stepper motors

 

5-Phase stepper motors are implemented into the focus unit (6400micro-steps/revolution), and the X- and Y-stage unit (3200micro-steps/revolution).

For the user the 5-phase motor uses the same step resolution (after transformation) as required for the traditional X-Y-stage unit.

·      The focus unit’s traditional rotor resolution of 3200µ-steps/revolution is now increased to 6400µ-steps/revolution; so focusing of slides with a thickness of 1.2mm becomes also possible.

 

            Oriental motor 0.36°/step

            Oriental motor 0.72°/step

 

 

Watch video:            5-phase motor unit

                                   5-phase motor unit construction

 

 

     Stepper motors

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

        Default scan camera Grasshopper3

 

The monochrome Grasshopper 3 with high pixel resolution in conjunction with the RGB BF-illumination eliminates any kind of camera changer unit.

The same camera is used for brightfield and fluorescent scan sessions.

 

Details of the grasshopper3 camera can be found in the chapter Prerequisites and Scan cameras

 

 

 

Triggering the scan camera Grasshopper3

 

Use the trigger output of the control electronics of the USB controller.

 

 

     Scan cameras; Grashopper3

 

 

 

 

 

 

         Improved MicroscopeConfiguration.ini

 

New parameters and values are implemented

 

Serial number ends with the number 5 if SCAN_II or with 8 if MIDI_II

 

 

 

 

 

 

 

 

 

        Lumencor SPECTRA holder

In SM_II type scanners FL scan versions the Lumencor SPECTRA light engine got a holder system with foot.

By adjusting the height of the light engine, the right position of the exciting beam can be found and a precise illumination adjustment is possible.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

        Enhancements for SCAN_II

 

Housing

 

The color of the stack rail spacer is changed to pink; the painting of the rear wall is changed to black.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

           Turret and scanner unit mounting

 

Modification in summer 2016

The Clamp 1,3  of the scanner unit is now placed in the front part, because the modified X-Y-stage requires the space on the rear.

 

 

 

 

 

 

Magazine unit

 

The Magazine unit of the SCAN_II has the same functionality implemented as the Magazine unit of the P250.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

               Turret unit

 

The turret wheel moves now endless; limit adjustments no longer required.

Same unit implemented as the turret unit of the P250.

 

     Belt driven RTU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Modification in summer 2016

The unit spacer is implemented.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

        Enhancements for MIDI_II

 

 

 

               Improved Tray unit

 

Support plate removed.

Specimen holder modified

Slide studs removed

Slide loading procedure modified

Tray unit adjustments modified

 

     Tray and slide loading

 

 

 

               Turret unit

 

The turret wheel moves now endless; limit adjustments no longer required.

Same unit implemented as the turret unit of the P250.

 

     Belt driven RTU

 

 

 

        Enhancements for DESK_II

 

 

         Housing

DESK_II's housing dimensions has changed, it is now nearly twice in width

The slide door was modified, it is now enlarged to handle slides with double width easily, the shift mechanics was modified.

The painting of the slide door is now pink and the lower cover is black.

The upper cover is now mounted with two bolts on the left side and two bolts on the right side.

 

 

         X-Y-Stage

 

 

X-Y-Drive

 

X-Y-Rails

 

Specimen holder

 

 

         Focus unit

 

Shutter mechanics removed

Because the scanner unit of the DESK is never able to scan slides in FL scan mode, the mechanical shutter is also not required.

The ex-center of the focus unit may now rotate unlimited.

In DESK, the shutter unit was implemented for the Hardware limits and to keep compatibility with SCAN and MIDI type scanners.

 

Hardware limits not required

Because the shutter wire is removed, the rotation of the ex-center is no longer limited. The ex-center may rotate unlimited.

 

Ex-center position visualization pin

In the position of the shutter arm of the ex-center, now only a visualization pin is implemented to make the ex-center position adjustment possible.

 

     Focus unit, D_II