Tour 3:   Optical path; P250

 

designed for technicians

 

This chapter should help you to go familiarly with the Pannoramic scanner P250.

 

The entire construction of the scanner is based on its optical path and the slide loading construction.

 

In this chapter, the optical path of the scanner part will be shown and the used components are introduced.

 

 

 

Optical path of the Pannoramic 250

 

 

 

 

 

·      To allow an exchange of the scan camera, a mirror is used in the image path.

 

 

 

 

 

 

 

Introduction of components

 

A detailed description of the used components can be found in the chapter “Components and construction” of the file “P250_Optics_Illumination.htm”

 

 

Pulsed xenon flash light source

·      Precision adjustment of the light arc; it is situated correctly on the optical axis.

·      The light arc is pulsed together with the camera trigger by control of software.

·      The intensity of violet and blue rays is very much.

 

The flash light source creates the light arc, used to illuminate the Field Of View (FOV) in the brightfield scan mode.

The pulse frequency may be more then 1kHz; it means, the scan camera can make more than 1000 images /second.

 

 

 

 

To create the arc during the camera is ready; the flash light source, as well as the shutter of the camera is triggered (synchronized) by the firmware of the control electronics; the flash light pulse is started if the shutter of the brightfield camera is already open.

 

 

 

 

 

 

 

 

 

 

 

 

Neutral density (ND) filter unit

 

The mounting

·      The flange of the ND filter unit is mounted with four mounting bolts to the scanner plate.

Remove the mounting bolts and pull the entire ND filter unit to the right.

 

·                         No adjustments are needed

·                         Maintenance is not required

 

 

 

 

 

 

 

 

 

 

ND filter disc

 

 

Collector lens

The collector lens concentrates the light, emitted from the light arc, and sends it to the ND filter.

 

·                         No adjustments are needed

·                         Maintenance is not required 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Collimator lens holder

In scanners the illumination of the tissue is very important. The collimator lens holder contains the optics to produce light with a high density and coherent rays; so, the field of view can be illuminated evenly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Components of the collimator lens holder

 

 

1.     Housing; insert the diffuser foil first

2.     Insert the yellow filter next.

3.     Insert the distance ring; it keeps the convex surface of the lens away from the yellow filter.

4.     Collimator lens; the surface of the thinner lens part shows to the light arc.

5.     Ring nut

 

 

·         No adjustments are needed.

·         Maintenance is not required. 

 

 

 

 

 

 

 

Condenser

The condenser concentrates the incoming light to the field of view (FOV).

Because the size of the illuminated part of the tissue is critical, the condenser position can be adjusted; the focus position is 10.9mm nominal.

 

Remark

The best illumination results would be reached if we would use an objective also to illuminate the field of view; but because objectives are very expensive, a condenser is used.

 

·      In view of optical aspects we can say, the condenser is a simplified objective.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Assembled illumination path

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Objective

In scanners, the objective gathers the light, emitted from the tissue to be observed and focuses the rays to produce an image. The character of the objective is given by the magnification and the numerical aperture.

 

The position of the objective and the distance to the tissue is very important to produce a focused (sharp) image. Because in Pannoramic scanners this distance can be modified by moving the tissue position on the Z-axis (focusing) both positions are important, the objective position and the nominal focus position.

 

 

Remark

The exchange of the objective is performed by the Objective Changer Unit. This way, the objective magnification can be easily changed, software controlled, between two slide scan sessions.

 

 

 

 

 

 

 

 

 

40x objective

On the scale of the 40x objective, the thickness of the cover slip should be selected.

·      If the real thickness of the cover slip differs from the selected / adjusted value, the quality of the scanned FOV may be reduced!

 

 

 

 

 

 

 

 

 

 

 

 

 

Objective and condenser

 

The parallel light rays, created by the aspheric lens and the diffuser are focused by the condenser to the field of view, observed by the objective pupil.

 

To reach a sharp (focused) image, the slide is moved in Z-direction toward or away from the objective pupil, in the defined focus range.

 

 

·      Because the tissue may vary in thickness, the actual focus position must be checked and adjusted always during the sample scan process.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Focus unit with objective changer

The focus unit gives the possibility of focusing the FOV (field of view, seen by the scan camera with 1 exposure) automatically during the scan process of the sample.

 

The objective changer unit is mounted onto the focus unit and allows the consecutive use of two, preinstalled objectives. The selection or exchange of the objective is initiated by software before a slide scan session is started. The movement of the objective holder disc is executed via a DC-motor and the position is sensed via Hall sensors. Each objective position has a separate hall sensor, so the software knows always which objective is actually in use. To guarantees the proper position of the objective in the light path, the final objective position is fixed via a form-fit mechanism.

 

The unit was developed for the use of objectives of the following types:

 

Plan-APOCHROMAT 20x/0.8      and    Plan-APOCHROMAT 40x/0.95

 

If the mechanical dimensions do not exceed the size of the Plan-APOCHROMAT 40x0.95 type objective, the mechanical mounting is identical and the focus distance of the objective to the tissue is not closer then 0.25mm, other kind of objectives can be used also but it is strongly not recommended! Always check with 3DHISTECH first if a different objective should be used!

 

 

More information can be found in the chapter: Focus unit with objective changer

 

Watch video:          Objective change’

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Camera changer unit

 

·      The camera changer reflects the image to the brightfield camera in the position 2 or to the fluorescent scan camera in the position 1 respectively, depending on the selected scan session mode.

·      In the front of the camera tube part, the tube lens is situated; this performs the image (together with the objective).

·      Into the space between objective and tube lens further optical components can be inserted, like the filter block for the fluorescent scan session. 

·      For best image quality, the tube lens should be mounted into the camera changer tube until it stops!

·      Camera adapters with 60 C1 mounting can be also connected to the 60N interface.

 

 

See also:     Camera changer unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Camera adapter

·      The camera adapter is situated between the camera tube and the scan camera and offers the possibility to insert lenses or other optical means like filters into the image path.

·      If lenses are inserted, the camera adapter modifies the image size and the magnification.

·      The usable magnification of the camera adapter depends on the scan camera’s CCD size and resolution and the construction of the optical path.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BF scan camera

 

The charge coupled device (CCD) of the scan camera transforms the incoming light (the image) into electrical charge; and this is read out by the electronics of the camera.

 

 

The VCC-F52U25CL is a camera link interfaced, 3CCD high-resolution industrial color video camera module utilizing a 1/1.8 type PS IT CCD. The 2M pixels CCD image sensor with on-chip micro-lenses realizes high sensitivity and high resolution. The full size field of view can be read out within approx. 30fps.

 

 

 

See also:     VCC-F52U25CL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The VCC-FC60FR19CL is a camera link interfaced, 4Mpixels high-resolution industrial color video camera module. The 4M pixels global shutter CMOS sensor realizes high sensitivity and high resolution. The full size field of view can be read out within 135fps, depending on the configuration.

 

 

See also:     VCC-FC60FR19CL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FL scan camera

 

The pco.edge is a camera link interfaced, monochrome camera and is used for scanning of stained tissues in the fluorescent scan mode. The color (wave length of the light) is defined by the used filter block and the gray scale image, taken by the pco.edge camera, defines the partial intensity. By using the software coloring method, images of a very high quality and color fidelity can be produced.

The large resolution of 5.5 Mpixels realized on a scientific CMOS sensor with a full resolution of 2560 x 2160 pixels allows a large size of the field of view (FOV) and the transfer rate of 100fps (full size) makes high scan speeds possible.

 

 

 

 

See also:     PCO.edge

 

 

 

 

 

 

 

 

 

 

 

 

 

Illumination path adjustments

 

 

Set the focus position to the calculated number of steps and adjust the objective position until the tissue is in focus; then hold the distance between objective and tissue constant during the entire adjustment procedure.

Use always the found number of focus steps during the adjustment!

 

Adjust the condenser position

 

 

 

See also:    Check / adjust the objective position and Adjust the condenser position

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Image path adjustment

 

The entire image path adjustment includes the adjustment of the following parts:

 

1.   The objective position

    This adjustment ensures that tissues with different thicknesses can be scanned in focus; of course, it was adjusted previously for the brightfield illumination, but the objective position should be checked / adjusted again. If the objective position is incorrect, the tissue or parts of it can not be scanned in focus; see also “Check the optical path adjustments”

Check also the tightness of the objective in its mounting.

 

2.   The camera tube position

    The position of the camera tube (lens) affects the color trueness of the scanned tissue; the chromatic aberration becomes visible in more blue, and more red or yellow colored cell borders on the opposite sides; see also “Chromatic aberration” and “Adjustments”.

 

3.   The camera rotation angle

    If the camera rotation angle is out of the limits, the stitching is not correct and the borders of the FOV’s becoming visible in the virtual tissue with the viewer program, the sample does not fit on the border of the FOV; see also “Stitching’.

 

 

 

Chromatic aberration

 

 

The appearance of chromatic aberration can be divided into two main reasons:

 

1.     The used materials (the composition of the glass) in the lens system; different wavelengths of light will be focused to different positions; and

 

2.     The arrangement of the lenses to each other (centermost), with other words, the straightness of the optical path (lens system).

 

 

 

More information can be found here:     Chromatic aberration

 

 

 

 

 

 

 

 

 

 

 

The adjustment of the chromatic aberration is done in the real focus position and in the center of the FOV to be observed. To check the result of the adjustment, the focus position can be modified by some steps in positive or negative direction. In this way, the correctness of the adjustment becomes more visible. If the yellow color occurs evenly on the inner and outer part of the circle in the center, the adjustment is acceptable; see “Focus position +4 steps”.

 

 

 

 

 

 

 

 

 

 

 

The images was done in the focus position of the live view, except otherwise specified and with a zoom factor of 2,73

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Camera tube mounting

 

The tube is mounted so, that the correct position can be adjusted; with this adjustment the chromatic aberration is corrected (minimized).

 

·   For adjustments, loosen the four mounting bolts to make the tube mounting barely moveable.

 

·   See also “Chromatic aberration” and Reduce chromatic aberration.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Stitching

 

Stitching errors have two main reasons:

 

1.     Improper adjusted scan camera rotation angle and

 

2.     The hysteresis in Y-direction is too much.

 

The camera angle becomes important during stitching. If the angle of the scan camera is out of the limit, the stitching does not working well, so the FOV’s, seen with the viewer does not fit to each other. An acceptable camera angle has less then +-0.5 degrees deviation from zero.

 

If the camera angle is correct and stitching errors occur, check the hysteresis in Y-direction.

 

·   See the chapter “Y- and X-hysteresis” and also “X-Y-stage unit

 

 

Remark

The shown stitching errors existing always parallel inside of the same scanned tissue, it means, if one occurrence is found, all others can also be found on different areas of the same scanned tissue.

 

More information can be found under:   Stitching” and ”Adjust the camera rotation angle

 

 

 

 

          You may continue with tour4:      Construction of the P250  

 

          You may continue with tour5:      Preview unit                                         example; P250      

 

                                                           Field of view and preview;                     all scanners

 

          You may continue with tour6:      Fluorescent scan mode                         P250 Reflector turret unit         

 

          You may continue with tour7:      Prerequisites for Pannoramic scanners 

 

          You may continue with tour8:      Magazine unit and slide handling           P250 

 

          You may continue with tour9:      Power and control                                 P250 

 

          You may continue with tour10:    Tray unit and slide loading                     MIDI  

 

 

Now you may select chapters of interest via the index of the appropriate scanner or select a chapter via the file “Contents; summary

 

 

End