Control units; iSaCS

For technicians

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Main control

 

 

 

 

Addresses of staining and cover slipping

 

Addresses SC units

Unit

Address

Type

Main control

 

 

Transporter

 

 

Stain applicator

 

 

Reagent chain

 

 

Cover slipping

 

 

Wash rinse

 

 

Legend:

 

The entire staining and cover slipping part of the iSaCS is controlled through a USB cable by the PC, different from the scanner part. The staining and cover slipping part is divided into several control electronics, and addresses are used to distinguish the data stream for the controllers.

The addresses are programmed into the unit, so each unit is unique in the system. Several controllers are from the same construction.

 

 

 

Wire labels; names

 

 

 

 

 

 

 

 

 

There are numerous connectors, so they are grouped to increase their manageability.

 

Groups of connections

 

·     A = Power supply

·     B = Housing

·     C = USB communication

·     D = Plug sensors

·     E = Container sensors

·     F = Optical sensors

·     G = Switches

·     H = Bus connections

·     I  = Micro switches

·     K = Relay outputs

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connections of the “Main control” board

Name

Type

Group

Source or Target

Description

±12V

Power

A

Power tower

Through connector “Power Main electronics”

±24V

Power

ASHM-1

Container door

B

Bottom right cover

Locked “Off” / Released “On”

Solenoid latch locks the lower right cover

USBM-1

USB bus

C

USB I/O board

Software communication; located below the left side service door

HPTM-1

Pressure sensor

D

Plug “Wash buffer”

Through these container sensors, the fluid level is recognized

HPTM-2

Pressure sensor

Plug “Distilled water”

HPTM-3

Pressure sensor

Plug “Hazardous waste”

HPTM-4

Pressure sensor

Plug “Non-hazardous waste”

HATM-1

Hall sensor

E

Position “Wash buffer”

Container position recognized, if the sensor shows active state

HATM-2

Hall sensor

Position “Distilled water”

HATM-3

Hall sensor

Position “Hazardous waste”

HATM-4

Hall sensor

Position “Non-hazardous waste”

IRCM-1

Optical sensor

F

Pipette tip sensor

IR sensor for staining; for used pipette tip

IRRM-1

Optical sensor

Reagent changer

IR sensor for vials

IRFM-1

Pipette tip checker

Cover slipping

IR sensor for mounting medium

IRMM-1

Optical sensor

Slide handling

Slide present or absent

ITFM-1

Slide sensor

Slide mover

IR sensor; present or absent

SIFM-1

Micro switch

G

Slide rack; wash-rinse

Rack inserted correctly

SCFM-1

Micro switch

Reagent tray

Tray inserted correctly

STHM-1

Tank switch

 

 

LTDM-1

Illumination

DF illumination for slide image

Front: “On” or “Off”

LMDM-1

Illumination

DF illumination for slide image

Rear: “On” or “Off”

LLDM-1

Illumination

For barcode in slide image

“On” or “Off”

LZHM-1

“On/Off”  front

Main switch for the entire iSaCS

Front of upper cover

SZHM-1

“On/Off”  front

LBRM-1

Vial chain

H

Control board “Vial chain control”

Internal control bus

LBWM-1

Wash-rinse

Control board “Wash rinse”

Internal control bus

LBMM-1

Transporter

Control board “Transporter”

Internal control bus

LBCM-1

Cover slipping

Control board “Cover slipping”

Internal control bus

LBPM-1

Reagent applicator

Control board “Reagent applicator”

Internal control bus

SRHM-1

Reagent switch

I

 

 

SSHM-1

Slide switch

 

 

FSHM-1

Float sensor

Overflow basin

Fluid level sensing in overflow basin

VWFM-1

Valve “Waste”

K

State of the valve paths

Path open or closed

VFFM-1

Valve “Flush”

VAFM-1

Valve “Air”

COFM-1

Wipe Compressor

Beside non-hazardous waste container

“On” or “Off”

LTFM-1

Transp. LED line

Internal units illumination;

“On” or “Off”

LMFM-1

Top LED line

LLHM-1

Logo illumination

Upper left cover front

Switch Logo on or off

ARHM-1

Upper cover right

Solenoid latch locks the covers during processes in progress

Upper covers always released at same time

ALHM-1

Upper cover left

 

 

 

 

 

 

 

 

 

                        Group “A”

 

Power supply

 

The power supply of the main control board is realized by the ±24V and the ±12V line; supplied directly from the power tower’s power supply TDK Lambda through the connector “Power, Main electronics”.

 

 

 

 

 

 

 

 

 

 

                        Group “B”

 

Housing

 

 

       Open

This connector is left unconnected; it may be used in later versions.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

       ASHM-1

 

The bottom right cover door is locked or unlocked by controlling this output.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                        Group “C”

 

       USB2.0 communication

By the use of an internal USB2.0 cable, the Main control unit is connected to the computer’s USB2.0 port via the “USB connector board”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                        Group “D”

 

       Plug sensors

 

The pressure controlled sensors of each plug is connected here; plug the sensor connector into the right position; see also:   Containers”.

 

 

 

       HPTM-1

Wash buffer

 

 

       HPTM-2

Distilled water

 

 

       HPTM-3

Hazardous waste

 

 

       HPTM-4

Non-hazardous waste

 

 

 

 

 

 

 

 

 

 

 

                        Group “E”

 

       Container position

 

The sensors are used to distinguish the containers and to check their correct position; see also:          Containers

 

 

       HATM-1

Wash buffer

 

 

       HATM-2

Distilled water

 

 

       HATM-3

Hazardous waste

 

 

       HATM-4

Non-hazardous waste

 

 

 

 

 

 

 

 

                        Group “F”

 

       Optical sensor

       IRRM-1

 

 

 

 

       IRCM-1

 

 

 

       IRMM-1

 

 

 

 

       IRFM-1

Pipette tip checker; Cover slipping; tip holder

 

 

 

       ITFM-1

IR sensor in the slide mover; Slide in the slide clamp or not

 

 

 

 

 

 

 

                        Group “G”

 

       Units’ switches

 

       Open

This connector is actually left unconnected; it may be used in later versions.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

       SIFM-1

Connection to the micro switch “Slide Rack Switch”; it signals the correct presence of the slide rack.

 

 

       SCFM-1

 

Switch Reag. tray

 

 

       STHM-1

 

Tank switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

       LTDM-1; LMDM-1

 

Darkfield slide illumination to make the „Slide view“

 

 

The LEDs are arranged in an angle of ~45° in relation to the slide surface and illuminating so the slide from beneath.

 

 

·     The both led rows are always switched on or off together.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

        LLDM-1

Barcode illumination LEDs for he slide during “Slide view” capturing.

·     Te LEDs are illuminating only the barcode part of the slide

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

       LZHM-1; SZHM-1

 

In front of upper cover; by acting the cover switch, the software stops current processes and allows the opening of the top covers.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                        Group “H”

 

       Bus Connections

 

The connector group distributes the I2C bus to the local controllers inside the staining and cover slipping unit.

 

 

 

       Open

This connector is actually left unconnected; it may be used in later versions.

 

 

       LBRM-1

Control board “Vial chain control” Internal control bus

 

       LBWM-1

Control board “Wash rinse” Internal control bus

 

       LBMM-1

Control board “Transporter” Internal control bus

 

       LBCM-1

Control board “Cover slipping” Internal control bus

 

 

       LBPM-1

“Control board “Reagent applicator Internal control bus

 

 

 

 

 

 

                        Group “I”

 

       Micro switches

       SRHM-1

Reagent switch

 

 

 

       SSHM-1

Slide switch

 

 

       FSHM-1

Float sensor

 

 

 

 

 

 

 

 

                        Group “K”

 

       Relay outputs

 

       VWFM-1

Valve “WASTE” is controlled by this output.

 

 

 

       VFFM-1

Valve “FLASH” is controlled by this output.

 

 

 

 

       VAFM-1

Valve “AIR” is controlled by this output.

 

 

 

       COFM-1

After the “Hirschmann” connector, the wire label is named as COFM-2

 

 

 

 

 

 

 

 

 

 

 

       LTFM-1

LED is controlled by this output.

 

 

       LMFM-1

LED is controlled by this output.

 

 

 

 

 

 

 

 

 

       LLHM-1

The 3DHISTECH illuminated logo is controlled by this output.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

       ARHM-1

The top right cover door is locked or unlocked by controlling this output.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

       ALHM-1

The top left cover door is locked or unlocked by controlling this output.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Local control

 

 

 

The shown electronics board is used to control the

·     transporter

·     stain applicator

·     cover slipping

·     wash - rinse

 

The board exists 4x in the staining and cover slipping units; differences are given in the address of the board and connected units; the board itself is identical; the firmware also.

 

Remark

 

Because the address is different for each board, an interchange of the board between the named units without address modifying is impossible!

 

 

 

 

 

 

 

 

 

 

 

 

Transporter control

 

 

 

Connections of “Transporter control”

Name

Type

Group

Source or Target

Description

MGMM-1

Solenoid 15V;

A

Slide fork

Holds the slide

LBMM-2

Local communication bus

B

Main control board

Control of units

SMMM-3

Step motor in Z-direction

C

Transporter

Move slide along  mathematical axes

SMMM-2

Step motor in Y-direction

SMMM-1

Step motor in X-direction

OPMM-1

Home  sensor X-direction

D

Transporter

Detect home position for axis

OPMM-2

Home  sensor Y-direction

OPMM-3

Home  sensor Z-direction

 

 

 

 

 

 

 

 

      Group “A”

 

       Open

 

This connector is actually left unconnected; it may be used in later versions.

 

 

 

       MGMM-1

 

 Via a voltage stabilization IC of 15V the slide fork of the slide mover is controlled.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

      Group “B”

 

 

 

 

 

       LBMM-1; 2

Local communication bus

 

 

 

 

 

       Open

 

This connector is actually left unconnected; it may be used in later versions.

 

 

 

 

      Group “C”

 

 

 

 

       SMMM-3

       SMMM-2

       SMMM-1

      

       Open

 

This connector is actually left unconnected; it may be used in later versions.

 

 

 

 

 

 

 

 

 

 

      Group “D”

 

 

 

       OPMM-3

       OPMM-2

       OPMM-1

 

 

 

 

       Open

 

This connector is actually left unconnected; it may be used in later versions.

 

 

 

 

 

 

 

 

Stain applicator control

 

 

 

 

 

Connections of “Stain applicator”

Name

Type

Group

Source or Target

Description

Open

Not used

A

 

 

LBPM-2

Local communication bus

B

Main control board

Control of units

SMPM-4

Step motor “Air pump”

C

Applicator head

Move tip acceptor along  axes; Vacuum or pressure for tip

SMPM-3

Lift motor in Z-direction

SMPM-2

Step motor in Y-direction

SMPM-1

Tip mover in X-direction

OPPM-1

Pressure sensor

D

Pipette tip

Vacuum; pressure

USPM-1

Fluid level

Reagent vial

Reagent quantity

 

 

 

 

 

 

      Group “A”

 

       Open

 

This connector is actually left unconnected; it may be used in later versions.

 

 

 

 

 

 

 

 

 

 

 

 

 

      Group “B”

 

 

       LBPM-2

 

 

 

 

 

       Open

 

This connector is actually left unconnected; it may be used in later versions.

 

 

 

 

 

 

 

      Group “C”

 

 

 

 

 

       SMPM-1

       SMPM-2

       SMPM-3

       SMPM-4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

      Group “D”

 

 

 

 

 

 

       USPM-1

 

       OPPM-1; OPPM-1

The wire has 2 connectors

 

 

 

 

       Open

 

This connector is actually left unconnected; it may be used in later versions.

 

 

 

 

 

 

 

 

 

 

 

 

 

Reagent chain control

 

 

 

 

 

 

 

Connections of “Reagent chain”

Name

Type

Source or Target

Description

LBRM-2

Local communication bus

Main control board

Control of units

SMRM-1

Step motor

Vial chain

Move circularly the vial chain

LRRM-1

Illumination LEDs

Reagent barcode

Illumination

 

 

 

 

Vial chain’s position sensor

 

Through the “Opto coupler” mounted on the PCB a disc half is rotated and this is mounted onto the Maltese cross’ disc. With this solution the Home position can be adjusted, so the vial chain link can be stopped in the correct vial position for filling the pipette tip.

 

 

 

 

 

 

 

 

 

 

 

 

 

Cover slipping control

 

 

 

 

 

Connections of “Cover slipping”

Name

Type

Group

Source or Target

Description

Open

Not used

A

 

 

LBCM-2

Local communication bus

B

Main control board

Control of units

VPCM-1

Pressure sensor

Sensor; pump; Valve

Control components

SMCM-4

Step motor “V”

C

Applicator head

Move tip acceptor along  Z-axis; Vacuum or pressure for tip

SMCM-3

Lift motor in Z-direction

Open

--------

SMCM-1

Step motor “X” ??????????

OPCM-1

Opto sensor

D

Pipette tip

Vacuum; pressure

USCM-1

Fluid level

Mounting medium

Medium quantity

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

      Group “A”

 

 

 

       Open

 

This connector is actually left unconnected; it may be used in later versions.

 

 

 

 

 

 

 

 

      Group “B”

 

 

 

 

       LBCM-2

 

 

 

 

       VPCM-1

 

 

 

 

       Open

 

This connector is actually left unconnected; it may be used in later versions.

 

 

 

 

 

 

 

      Group “C”

 

       SMCM-1

       SMCM-3

       SMCM-4

 

 

 

       Open

 

This connector is actually left unconnected; it may be used in later versions.

 

 

 

 

 

 

 

 

 

 

      Group “D”

 

 

 

 

 

       USCM-1

 

 

 

 

       OPCM-1; OPCM-1

The wire end has 2 connectors

 

 

 

 

 

       Open

 

This connector is actually left unconnected; it may be used in later versions.

 

 

 

 

 

 

 

 

 

Wash - rinse control

 

 

 

 

 

 

Connections of “Wash-rinse”

Name

Type

Group

Source or Target

Description

Open

Not used

A

 

 

LBWM-2

Local communication bus

B

Main control board

Control of units

SMWM-4

Step motor “Slider”

C

Wash-rinse chambers

Move fluid nozzles

SMWM-3

Pump “WASTE”

Pumps

Move dedicated fluids

SMWM-2

Pump “Rinsing”

SMWM-1

Pump “WASH

OPWM-4

Slider home sensor

D

Wash-rinse

Detect home position

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

      Group “A”

 

 

       Open

 

This connector is actually left unconnected; it may be used in later versions.

 

 

 

 

 

 

 

 

 

 

      Group “B”

 

 

 

       LBWM-2

 

 

 

       Open

 

This connector is actually left unconnected; it may be used in later versions.

 

 

 

 

 

 

 

 

 

 

      Group “C”

 

 

       SMWM-1

       SMWM-2

       SMWM-3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

       SMWM-4

 

See “Motor connection” board on the right

 

 

 

 

 

 

 

 

 

 

 

      Group “D”

 

       Open

This connector is actually left unconnected; it may be used in later versions.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

       OPWM-4

Home sensor of the slider in the wash – rinse unit